Science

Science enables us to continuously develop plastics as a material, open up new areas of application and make it fit for a future that protects the environment and conserves resources. We present the latest research projects and findings. Fascinating.

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Results (45)

  • #Research #Processing

    Isocyanate-free polyurethane

    Polyurethane without toxic isocyanates: According to their own statements, four Fraunhofer Institutes have, for the first time, succeeded in the CO2NIPU project in producing PU based on dicarbamates – derived from CO₂, methanol and diamines. According to Fraunhofer, the molecular structure is similar to that of conventional PU. The first application: biocompatible catheter tubing. Pilot-scale production is set to follow next.

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  • Circular Textile Economy: Study Shows How Textile Waste Can Be Turned into Bioplastics

    TexPHB Study Explores a New Recycling Pathway for Textile Waste Containing Polyester 18.08.2026 Polyester-containing textiles are often considered difficult to recycle and are incinerated at the end of their life cycle. The “TexPHB” feasibility study demonstrates an alternative approach: Researchers and industry partners have investigated how such textile waste can be converted into the biodegradable bioplastic polyhydroxybutyrate (PHB). The process could enable new circular flows between the textile industry, recycling, and plastics production. New Recycling Pathway for Textile Waste Containing Polyester Textile waste poses major challenges for the circular economy. In the European Union alone, around 6.95 million tonnes of textile waste were generated in 2020. Mixed, polyester-containing waste, such as fast fashion, workwear, and industrial cleaning textiles, is particularly difficult to recycle. The feasibility and potential study “Applications for the Biopolymer Polyhydroxybutyrate (PHB) from Textile Waste”, or TexPHB for short, investigated how such residual materials could nevertheless be used as a raw material. The project involved the Fraunhofer Institute for Applied Polymer Research IAP, the Beneficial Design Institute, and matterr GmbH, formerly RITTEC 8.0 Umwelttechnik. The project was funded by the State of Brandenburg. The result: Even textiles from the lowest waste category can in principle be used as a feedstock for PHB production. All 18 types of textile waste tested as part of the study were successfully depolymerized, demonstrating the fundamental technical feasibility of the approach. From Polyester to the Biopolymer PHB At the heart of the process is a combination of chemical recycling and biotechnology. First, the polyester-containing textiles are selected and prepared. Hydrolysis is then used to break down the polyethylene terephthalate (PET) they contain. This process recovers the PET building blocks terephthalic acid and ethylene glycol. Biotechnology then comes into play: Researchers at Fraunhofer IAP use the recovered ethylene glycol as a feedstock for bacterial fermentation. The microorganisms convert it into polyhydroxybutyrate (PHB) . The resulting thermoplastic bioplastic is biodegradable and biocompatible. What Applications Could PHB Be Used For? In addition to technical feasibility, the project also investigated potential applications for PHB derived from textile waste. Thanks to its material properties, the bioplastic is suitable for various processing methods, including injection molding and 3D printing. The researchers see potential applications in agriculture, geotextiles, medical technology, water protection, coatings, and textiles, among other areas. Possible products include tree protection products, erosion control systems, and medical applications. Biodegradability is particularly relevant for products that may remain in the environment or the human body after use. Other applications, however, would require take-back and recycling systems. Further development is still required before practical application. For geotextiles, for example, the processing of PHB into filaments needs further development. Products made from the material must also meet the relevant technical requirements, including tensile strength, UV stability, and permeability. From Proof of Feasibility to Industrial Application For now, TexPHB demonstrates the fundamental technical feasibility of the approach. Large-scale industrial implementation has not yet been achieved. Instead, the results provide a basis for further research and development. One possible next step is the development of regional textile biorefineries that combine hydrolysis and fermentation. In addition, the project team recommends further research and development programs, building expertise in the circular textile economy, and improving the digital collection of material-flow data along the textile value chain. The approach demonstrates how textile recycling and plastics production can be linked: Textiles that are difficult to recycle serve as a source of raw materials from which a new plastic can be produced using chemical and biotechnological processes. Further process development and scaling will determine whether this approach can ultimately result in an economically viable circular system on an industrial scale. Further information and the full study results can be found in the policy paper “Closing the Loop in the Textile Industry” (PDF). Key Takeaway: Textile waste that is difficult to recycle can be converted into biodegradable PHB, providing a new raw material for the circular economy. More around Science

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  • Turning Waste Plastic into Parkinson's Drug Using Engineered Bacteria

    Bio-based upcycling converts PET into L-DOPA for more sustainable pharmaceutical production Engineered bacteria convert plastic-derived molecules into L-DOPA, demonstrating the potential of bio-based recycling. Copyright: Edinburgh Innovations 13.04.2026 Researchers at the University of Edinburgh have developed a biological process that converts waste plastic into L-DOPA, a key drug used to treat Parkinson’s disease. By engineering bacteria to transform PET into a valuable pharmaceutical compound, the approach combines recycling with biomanufacturing and highlights new pathways for sustainable use of plastic waste. From Plastic Waste to Pharmaceutical Ingredient Polyethylene terephthalate (PET), widely used in packaging, is typically difficult to recycle efficiently. Now, researchers have demonstrated a process that converts this post-consumer plastic into L-DOPA, a frontline treatment for Parkinson's disease. The process begins by breaking down PET into terephthalic acid , which is then biologically converted into L-DOPA using engineered E. coli . This marks the first time a biological system has been designed to transform plastic waste into a therapeutic compound for neurological disease . Engineered Bacteria Enable Bio-upcycling The innovation lies in combining synthetic biology with chemical recycling. The modified bacteria carry out a sequence of reactions that convert plastic-derived molecules into high-value products. This approach demonstrates the potential of bio-upcycling , where waste materials are not merely recycled but transformed into products of significantly higher value, including pharmaceuticals, chemicals and materials. Sustainability Benefits and Circular Economy Potential Compared with conventional pharmaceutical production, which often depends on fossil-based feedstocks, this method offers a more resource-efficient and low-emission alternative . It also addresses key challenges in plastic waste management: incomplete recycling rates loss of valuable carbon resources environmental pollution By recovering carbon from waste plastic, the process supports the development of a circular economy in the chemical and pharmaceutical industries. Towards Industrial Biomanufacturing The research team has successfully demonstrated L-DOPA production at preparative scale and is now working on scalability and process optimisation . The work is part of the Carbon-Loop Sustainable Biomanufacturing Hub, which focuses on converting industrial waste into sustainable chemicals and materials. The goal is to enable industrial-scale applications that combine recycling, biotechnology and manufacturing. Expanding Applications Beyond Pharmaceuticals Beyond Parkinson's treatment, the platform could be adapted to produce a range of products, including: flavourings and fragrances cosmetic ingredients industrial chemicals This highlights the broader role of engineering biology in transforming waste streams into valuable resources. Source University of Edinburgh At a glance Engineered bacteria convert PET waste into L-DOPA and enable a new route to pharmaceutical production. The process recovers valuable carbon from plastic waste and turns it into high-value products. The approach supports sustainable manufacturing and contributes to a circular use of plastics. More around Science

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  • Ultra-thin Interlayers Strengthen Flexible Composite Materials

    Empa researchers enhance multilayer insulation for satellites – with potential applications in flexible electronics and medical sensors Multilayer insulation systems protect satellites from extreme temperature fluctuations in space. Copyright: NASA/Goddard/Chris Gunn 27.02.2026 Researchers at Empa have developed an ultra-thin intermediate layer that significantly improves the mechanical resistance of aluminium-coated polymer films used in satellite insulation. The innovation enhances crack resistance and flexibility under extreme temperature fluctuations and could also benefit flexible electronics, smart textiles and medical sensor technologies. Precise vacuum coating enables controlled fabrication of ultra-thin aluminium oxide interlayers. Copyright: Roland Richter, Empa Superinsulation for Extreme Space Conditions Aluminium-coated polymer films – known as multilayer insulation (MLI) or superinsulation – play a crucial role in protecting satellites and space probes from extreme temperature variations. In low Earth orbit, temperature differences between sunlit and shaded sides can reach around 200 degrees Celsius , occurring up to 16 times per day. To withstand these conditions, a highly resistant polymer such as polyimide is typically coated with a thin aluminium layer. The material is also used in applications on Earth, including emergency blankets. However, its long-term durability under mechanical and thermal stress remains a key research focus. At Empa's Laboratory for Mechanics of Materials and Nanostructures in Thun, researchers led by Barbara Putz have investigated the nanoscale interface between polymer and metal. During conventional coating processes, a naturally forming intermediate layer – only a few nanometres thick – improves adhesion between polyimide and aluminium. Five Nanometres with Measurable Impact To better understand and optimise this interface, the researchers created a defined model system: a 50-micrometre polyimide film coated with 150 nanometres of aluminium and an additional five-nanometre aluminium oxide interlayer . Using a specialised vacuum coating system from the Empa spin-off Swiss Cluster AG, different coating steps can be applied without removing the sample from the vacuum chamber. This ensures clean interfaces and precise thickness control. Mechanical testing and temperature shock experiments showed that the engineered interlayer significantly increases elasticity and improves resistance to cracks and delamination. The team now plans to vary interlayer thickness and apply the concept to other polymer substrates. Barbara Putz leads research on nanoscale interlayers for flexible composite materials at Empa. Copyright: Empa From Satellites to Flexible Electronics The technology is directly relevant to space applications such as ESA's BepiColombo mission and NASA's James Webb Space Telescope , whose sunshield relies on similar multilayer systems. These materials must withstand folding during transport, deployment in orbit and potential damage from space debris. Beyond aerospace, the research opens up opportunities in flexible electronics , where metal-coated polymer substrates are widely used. Targeted interlayers could improve the mechanical durability of multilayer thin films in: Foldable and rollable electronic devices Smart textiles Flexible medical sensors By combining materials science, nanotechnology and advanced coating processes , the research contributes to the development of more robust lightweight composites for both space and terrestrial applications. Barbara Putz has received an Ambizione Grant from the Swiss National Science Foundation (SNSF) to further advance the project. Source Empa At a glance Empa develops an ultra-thin interlayer structure for aluminium-coated polymer films . A specifically produced aluminium oxide interlayer replaces the interface that previously only occurred naturally. The process will enable coatings to be applied to polymer substrates with previously insufficient adhesion . More around Science

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  • Printed polymers with active ingredient

    Interview with Dr. Julian Quodbach, Institute for Pharmaceutical Technology and Biopharmacy, Heinrich Heine University Düsseldorf Exclusively for K-MAG Source: TH Köln 20.07.2021 3D printing can be used to produce versatile, individual shapes. This type of extrusion process is therefore not only popular in the plastics industry – it is also suitable for medical technology applications. Only the right polymers have to be found first. In an interview with K-MAG, Dr. Julian Quodbach talks about the state of research on pharmaceutical polymers today and what makes them so difficult to use for 3D printing medicines. What are pharmaceutical polymers? Dr. Julian Quodbach: Pharmaceutical polymers can be synthetic polymers or derivatives of natural polymers, for example cellulose ethers or starch derivatives. There is a certain range of pharmaceutical polymers that have to meet different requirements than conventional polymers. They must not be toxic, must be able to be broken down in the body depending on their use and must have a purity that polymers for a technical application often do not require. Why do new pharmaceutical polymers need to be developed for printed drug research? Quodbach: We are looking particularly at the fused deposition modelling (FDM) process: This is about how polymers with active ingredients are made into filaments via an extrusion process, which are then printed. The problem with this process is that, on the one hand, the processing temperatures of most pharmaceutical polymers are high, which in turn results in thermal instability of the active ingredients – when active ingredients are heated to 200 degrees Celsius, there is often nothing left of the active ingredient afterwards. Another problem is the filament itself: It needs certain mechanical properties so that it can be 3D-printed. The development of new polymers for this application is being carried out in the project "PolyPrint – Printable Polymer Drug Filaments for Individual Oral Drug Dosage", which is funded by the German Federal Ministry of Education and Research. Merck is working very intensively on the development and has already handed over a first generation of polymers that can be extruded at lower temperatures and are more printable. This is now to be improved even further in a second generation of polymers. Exhibitors and products around extruders and additive manufacturing: Machines for fused deposition modeling Machines for binder jetting technology (3D-printing) Extruders Twin screw extruders Extrusion lines for mono- and multifilaments Who was involved in the interdisciplinary work and in which way? Quodbach: In addition to HHU, three other partners are involved: the Laboratory for Manufacturing Systems from the Cologne University of Applied Sciences, which is working on the design of a new 3D printer that is specifically suitable for printing medicines. Conventional 3D printers based on the FDM principle, with their open axis systems or filament residues in the print head, are not well suited for printing pharmaceuticals, because contamination between different active ingredients must be avoided. We also have Merck, which is mainly involved in the synthesis of new polymers and scaling up promising candidates so that we can work directly on a larger scale. Another department at Merck is investigating the pharmaceutical application of these polymers in initial studies. The third partner is the company Gen-Plus, which primarily contributes analytical developments and conducts stability studies for the polymer-drug combinations. What does HHU's involvement in research look like? Quodbach: At HHU we are particularly concerned with process development. We take the new polymers and see how well they can be extruded with a twin-screw extruder, what the properties of the filaments are, what the release properties for the active ingredients are and how they can be influenced. We are also developing models to be able to precisely control and predict the release of active substances. In addition, there are other issues: We are looking at the traceability of medicines in order to prevent and make it more difficult to counterfeit medicines. In another sub-project, we are looking at how thermolabile active ingredients are degraded during the extrusion process, where the heat load is greatest, and how it can be reduced. What are the next steps until 3D-printed medicines are ready for the market? Quodbach: Here we have to distinguish between different application scenarios: The possibility of printing medicines directly on a doctor's prescription could become reality in the next few years with appropriate printers. One challenge will be to familiarise manufacturers with the new technology and to communicate the advantages. One advantage, apart from ensuring the quality of medicines, is that in many cases workers can be freed up for other activities. If you think of industrial production, other perspectives arise. Because there, individual prescriptions cannot simply be produced on prescription. So far, there is no legal basis that allows for the authorisation of individually produced medicines. What is more realistic in the industrial scenario is the production of clinical trial samples for conducting clinical trials. Before a drug is approved, it goes through a rigorous testing procedure for which dosage forms with different dosages are needed. For such applications, smaller batches are usually needed, but in larger numbers. Pharmaceutical 3D printing is perfectly suited for this purpose. Kyra Molinari (Editorial team K-MAG) More Science

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  • Stable yet degradable: researchers develop chemical pre-determined breaking points in polymer chains

    Interview with Professor Stefan Mecking, Chair of Chemical Materials Science, University of Konstanz Exclusively for K-MAG Copyright: stockasso 03/08/2023 We encounter high-density polyethylene (HDPE) every day, for example as detergent packaging or films. HDPE is particularly stable and resistant. In terms of sustainability, however, it still has a long way to go, because its high stability is often accompanied by poor degradability. Professor Stefan Mecking and his team at the University of Konstanz have succeeded in counteracting this property: they build chemical pre-determined breaking points into the polymer chains. This creates starting points for breaking up the structure during recycling without disturbing its stable structure. In an interview, Stefan Mecking explains with which polyester this works particularly well and when the newly researched plastic could be used. Professor Mecking, what is the "problem" with the bio-based plastics that are currently on the market? Stefan Mecking: Bio-based plastics certainly don't have a general problem. Establishing new production processes and an alternative raw material base to the existing petrochemical processes that have been optimised over decades is certainly a challenge. Our interest within this broad field is plastics that are crystalline and structurally similar to HDPE, but can be chemically recycled under mild conditions and are non-persistent in the environment. What solution have you found to this problem and how does this make plastics more sustainable? Mecking: Building on our work in recent years, we found that this property profile can be achieved with polyester-2,18 which is accessible from commercially available monomers. Polyethylene was discovered in 1898 by the chemist Hans von Pechmann. But it was not until decades later (1940) that an economically viable manufacturing process could be established. In 1953, the German Karl Ziegler and the Italian Giulio Natta developed the Ziegler-Natta catalyst . Ten years later, they were awarded the Nobel Prize in Chemistry for it. We were surprised how quickly this material is degraded by naturally occurring enzymes under laboratory conditions and mineralised under the conditions of industrial composting. For us, however, these are indicators of degradability, we are not primarily aiming at applications that end up in industrial compost. Polyethylene has been used in large quantities since 1957, for example in piping systems for gas and water supply. In space travel, it is suitable for protection against particle radiation because of its high specific radiation absorption capacity. NASA has been using polyethylene for this purpose since the first shuttle missions. When could "your" newly researched plastic be used? Mecking: Under the current general conditions, polyolefins are difficult to beat in terms of price. But how the legal requirements regarding real recycling, beyond one-off 'downcycling', develop in the next few years will be interesting for everyone. Beyond that, certain applications in which the material has advantageous properties are already current, for example in the field of 3D printing. What other steps will follow in your research? Mecking: We are currently investigating – partly with partners – the suitability for special processing methods and applications. We are also quantifying the degradation in other environments, such as soils or seawater. What potential do you think bioplastics have in the future? Mecking: The importance of plastics made from non-fossil raw materials will certainly continue to increase. Kyra Molinari (Editorial team K-MAG) More Science

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  • Turning plastic trash into pharmaceuticals

    Quelle: bondarillia 16.01.2023 Catalina Island, located 22 miles off the coast of Los Angeles, once collected Hollywood royalty, smugglers and silver miners. Now, it collects trash. Its windward-facing harbor is a collection point of the Great Pacific Garbage Patch, an enormous spread of microplastics with accumulated larger debris that stretches more than 600,000 square miles. It is stark evidence of the impact of ever-increasing production of plastics globally, which is estimated to reach a volume of 1.1 billion tons annually by 2040. Inspired by this problem, USC researchers have devised a method to transform post-consumer mixed plastics into a variety of diverse and valuable secondary products with unprecedented efficiency. This two-stage method, described this month in Angewandte Chemie, has exciting potential applications for pharmaceutical development, manufacturing materials and other products. "Polyethylene is the least recycled of the large-scale plastics — the EPA estimates less than 6 percent is actually recycled — and only 30 percent of the mass is typically recoverable," said Travis Williams, co-author of the study and professor of chemistry at the USC Dornsife College of Letters, Arts and Sciences. "We developed conditions where it is possible to get 83 percent of the mass of the polymer recovered as discrete, useful products. We can even take a low-density product like a plastic grocery bag and recover about 36 percent of those discrete monomers — that's unheard of in polyethylene recycling." Keeping plastic's utility without environmental devastation like the Great Pacific Garbage Patch Polyethylene, commonly used in plastic shopping bags, automotive parts and packaging, has contributed countless improvements to quality of life and health. The same properties that make plastics useful — durability and sterility, among others — also prevent environmentally friendly degradation and recycling. Current methods to recycle or remanufacture polyethylene are also not cost-effective, something chemical recycling might alleviate. To test this new process, the researchers tapped various student and community groups to collect unprocessed plastic waste from Catalina Harbor as samples. This waste included plastic shopping bags, milk cartons, carryout containers and other household items. The researchers then broke the samples down with chemical catalysts and pressurized oxygen to produce chemical groups called diacids — in this case, asperbenzaldehyde, citreoviridin and mutilin. Following the initial stage, the research team introduced the diacids to engineered strains of Aspergillus nidulans , a versatile, easy-to-engineer fungus often utilized in drug discovery. When fed diacids as a carbon source, the fungus produced significant quantities of antibiotics, cholesterol-lowering statins, immunosuppressants and antifungals — all within a week. "If you look at the biological cycle, that efficiency is very exciting because the process will be cost-sensitive," said Clay C.C. Wang, senior author of the study and a professor at the USC Alfred E. Mann School of Pharmacy and Pharmaceutical Sciences. "We're going to make the products in bulk quantities." Chemical recycling may have applications beyond polyethylene The team, in coordination with researchers at the University of Kansas, is exploring whether the method can be applied to other types of plastic. "The ultimate goal is developing a method that could be used on a mixture of plastics," Wang said. "Right now, if you go to recycle your plastic waste, there's only one bin, but there are actually several different classes of plastics. There are systems that sort them, but ideally, we'd like to be able to tackle mixtures of plastics using a similar approach." Reference Chris Rabot et al.; Conversion of Polyethylenes into Fungal Secondary Metabolites; Angewandte Chemie International Edition; 2022 Quelle University of Southern California More Science

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  • 3D-Printed microfibers add ECG sensing to everyday objects

    Researchers from the universities of Cambridge, Hong Kong (HKUST GZ), and Queen Mary London are working together on new developments for everyday life. 30.10.2025 Pencils that monitor heart rate, pliers that detect muscle fatigue, or robotic hands that sense touch – all made possible by a new 3D-printing technique for ultra-thin conductive microfibers. Developed by researchers at the University of Cambridge, in collaboration with the Hong Kong University of Science and Technology (GZ) and Queen Mary University of London, the method could redefine how we interact with objects and machines in daily life. Ultra-thin fibres enable on-demand sensing The team has created a one-step adaptive fibre-deposition process using 3D printing . This approach allows conductive polymer fibres thinner than a human hair to be printed directly onto glass, plastic or leather – exactly where sensing or connectivity is needed. The transparent fibers, made from the polymer PEDOT:PSS, can detect real-time electrocardiogram (ECG) and surface electromyography (sEMG) signals. In one demonstration, an array of 400 conductive microfibers was printed around a robotic finger. When a human finger touched it, the system successfully measured ECG signals, proving its ability to turn ordinary objects into precise biosensors. Smart tools and robots with a sense of touch The same principle was applied to everyday tools such as a pencil and a plier handle, where printed fibers captured sEMG signals from the user’s thumb tendon during writing or gripping tasks. By integrating these functions, the technology merges familiar objects with real-time physiological monitoring without bulky wearables or embedded electronics. “Transient electronic skins such as the one demonstrated here are crucial to enable robots and prosthetics to become more human-interactive and mimic the sense of touch,” said Stanley Ka, PhD student in the Biointerface Research Group at Cambridge’s Department of Engineering. From home care to industrial safety The researchers see multiple opportunities for applying this method in healthcare, telemedicine and industrial safety: Home-based care and elderly monitoring: robots or smart tools that check ECG without physical sensors Emergency response: robotic systems assessing cardiac activity before help arrives Workplace safety: detecting fatigue or stress in workers handling tools Collaborative robotics: adjusting robot behavior based on human muscle or stress signals In each scenario, the printed fibers provide continuous, contact-free data while keeping objects lightweight, functional and easy to use. Sustainable and reusable electronics The microfiber electrodes are long-lasting yet easily removable. After use, they can be wiped off without damaging or staining the original surface – a key advantage for sustainability and reusability. This approach offers a low-waste pathway to integrate sensing and energy functions into existing products. “Our approach for integrating customisable electronic functions onto various existing objects as shown, can help in setting up a sustainable Fibre-of-Things (FoT) future – potentially revolutionising medical diagnostics, treatment, and even creating new forms of wearable technology,” said Professor Shery Huang, who leads the Biointerface Research Group. Source University of Cambridge At a glance Researchers at the University of Cambridge and partners have developed a new 3D printing technique that allows ultra-thin, conductive polymer fibers to be applied directly to surfaces such as glass or leather. These transparent fibers enable precise ECG and muscle activity measurements (sEMG) – without the need for bulky wearables. More around Science

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  • New Method Enables Rapid Production of Polymer Nanostructures

    University of Birmingham team achieves scalable synthesis in just minutes Scalable synthesis meets speed: Researchers develop a method to produce precision polymer nanostructures in just minutes, opening new doors for nanotechnology applications. Image: AI generated 26.05.2025 Researchers at the University of Birmingham have introduced a method for the rapid and scalable production of polymer nanostructures. Reducing synthesis time from a week to just three minutes, their breakthrough supports high-throughput manufacturing for advanced applications in healthcare, energy and materials science. Scalable Innovation in Polymer Science A research collaboration between the Dove and O’Reilly groups at the University of Birmingham has led to a new method that drastically shortens the time required to create uniform polymer nanostructures. Published in Nature Synthesis, the study presents a rapid seed preparation technique that supersaturates block polymer solutions in a continuous flow system . The process enables uniform seed micelle formation and integrates seed preparation with living crystallisation-driven self-assembly (CDSA) – resulting in the complete synthesis of nanostructures in just three minutes . Expert Voices from the Research Team "This innovative method represents a significant leap forward in the field of nanomaterials. By drastically reducing the processing time and increasing throughput, we can now produce high-quality nanostructures at a scale that was previously unattainable," says Professor Rachel K. O'Reilly from the University of Birmingham. Professor Andrew P. Dove adds: "The integration of seed preparation and living CDSA in a continuous flow setup is a game-changer. It not only enhances efficiency but also ensures uniformity and reproducibility, which are critical for the practical application of these nanostructures." Laihui Xiao , first author of the study, further explains: "Our flash-freezing strategy is a key innovation that allows us to achieve rapid and uniform seed formation. This breakthrough opens up new possibilities for the scalable synthesis of precision nanomaterials." Application Potential Across Industries The method opens up new opportunities in several fields: Drug delivery : Well-defined nanostructures can deliver therapeutic agents directly to targeted cells, improving treatment precision for diseases like cancer. Energy transfer : Uniform polymers can support the development of high-performance materials for solar cells and renewable energy technologies. Catalysis and materials development : The approach enhances control and consistency for large-scale manufacturing. As Professor O'Reilly summarises: "The versatility and efficiency of this new method open numerous possibilities for its application in various fields and marks a significant step forward in the field of precision nanomaterials." Reference 'Direct Preparation of 2D Platelets from Polymer Enabled by Accelerated Seed Formation' - Laihui Xiao, Tianlai Xia, Jian Zhang, Sam J. Parkinson, Julia Y. Rho, 4 Andrew P. Dove, Rachel K. O' Reilly is published in Nature Synthesis . Source University of Birmingham More around Science

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  • Durable Plastic Gets a Sustainability Makeover

    Innovative Bio-Based Alternative for Non-Recyclable Thermosets What happens to discarded bowling balls is something that few people have ever asked themselves. But they are not so easy to dispose of. However, this is set to change in the future;Copyright: envato 17.03.2025 Car tires, replacement hip joints, and bowling balls – all these products rely on thermosets, a class of plastics known for their extreme durability. However, their crosslinked polymer structure makes them impossible to recycle, leading to landfill waste and environmental concerns. Researchers in the College of Arts and Sciences from Cornell University have developed a sustainable alternative: a bio-based, fully recyclable thermoset material . This breakthrough, published by Reagan Dreiling, a doctoral student in the field of chemistry and first author of “ Degradable Thermosets via Orthogonal Polymerizations of a Single Monomer, ” in Nature on January 29, addresses the fundamental issue of thermosets' non-recyclability by offering a material that retains durability while being chemically degradable and reusable. “We’ve spent 100 years trying to make polymers that last forever, and we’ve realized that’s not actually a good thing,” said Brett Fors, professor of chemistry and chemical biology in the College of Arts and Sciences and corresponding author of the paper. “Now we’re making polymers that don’t last forever, that can environmentally degrade.” A Game-Changer for the Circular Economy Current Challenge : Traditional thermosets, which account for 15-20% of global polymer production, cannot be recycled. New Solution : A bio-sourced material based on dihydrofuran (DHF) , a monomer derived from biological sources, enables complete chemical recycling and environmental degradation. Key Innovation : The novel polymerization method allows two successive reactions from a single monomer, yielding both flexibility and strength in the final material. How It Works: Dual-Phase Polymerization Phase: DHF undergoes polymerization to form a flexible, soft material that can be completely recycled with heat and degraded by acid. Phase: Remaining DHF monomers interlink to create a rigid, durable thermoset with high strength. Light-Controlled Properties: By adjusting the intensity and duration of light exposure, the material's hardness and recyclability can be fine-tuned. Comparable Performance, Superior Sustainability DHF-based thermosets demonstrate mechanical properties similar to conventional high-density polyurethane and ethylene propylene rubber, widely used in electronics, packaging, and automotive applications. However, unlike traditional thermosets, these new materials: Break down naturally in the environment Enable full chemical recycling back into monomers Offer tunable mechanical properties for various industrial applications Future Applications and Industry Potential The research team is now exploring further applications, including 3D printing compatibility and expanding material properties with additional monomers. This innovation paves the way for a sustainable shift in the plastics industry, reducing reliance on petroleum-based feedstocks and advancing circular economy principles. Source Cornell University More around Science

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  • Microplastic Degradation by Engineered Bacteria

    Bacteria as New Allies in Environmental Technology Researchers are developing bacteria that can break down microplastics in sewage treatment plants. Copyright: University of Waterloo 02/04/2025 Microplastic pollution is a growing environmental issue, as even modern wastewater treatment plants cannot completely remove it. Researchers at the University of Waterloo have developed a solution: they genetically modified natural bacteria from wastewater facilities to break down microplastics. How Does Biological Degradation Work? Scientists introduced DNA sequences into several bacterial species found in wastewater plants, equipping them with the ability to degrade polyethylene terephthalate (PET) – a plastic widely used in textiles, packaging, and containers. PET is known for its durability and takes centuries to degrade. During this process, it fragments into microplastic particles that enter the environment. "Think of these bacteria that already exist in water systems to clean up microplastics as biorobots that can be programmed to get the job done," explains Dr. Marc Aucoin, Professor of Chemical Engineering. Genetic Modification Through a Natural Process The genetic modification occurs via a natural mechanism known as bacterial conjugation , where bacteria exchange genetic material, allowing the transfer of new traits such as plastic degradation. A laboratory study demonstrated this technique using two bacterial strains labeled with red and green fluorescence. The exchange of genetic material enabled the green strain to fluoresce yellow. Researchers applied this same method to introduce plastic-degrading capabilities into wastewater bacteria. Potential for Large-Scale Implementation "As next steps, we will use modeling to understand how well the bacteria transfer the new genetic information under different environmental conditions and thus how effectively they can break down the plastics." says Dr. Brian Ingalls from the Department of Applied Mathematics. The long-term goal is to integrate this technology into existing wastewater treatment plants to tackle microplastics at the source. Researchers are also exploring potential applications in marine environments. Key Benefits of This Approach: Targets microplastic pollution at its source Utilizes naturally occurring bacteria Reduces the environmental persistence of PET plastics Minimizes the spread of antibiotic resistance linked to microplastics "Right now, microplastic degradation in wastewater treatment plants is a safer application to target. Many of these facilities are already designed to neutralize bacteria in wastewater, which would kill any engineered bacteria prior to discharging water back into the environment," explains Aaron Yip, a PhD candidate in Chemical Engineering. This ensures that genetically modified organisms do not unintentionally spread into the environment. Reference The study, " Degradation of polyethylene terephthalate (PET) plastics by wastewater bacteria engineered via conjugation ," appears in Microbial Biotechnology . Source University of Waterloo More around Science

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  • Virginia tech develops biodegradable bioplastics from food waste

    Innovative research aims to reduce plastic pollution and food waste simultaneously Fujunzhu Zhao, a Ph.D. student, works in Zhiwu "Drew" Wang's lab. Wang's team is working to convert food waste into sustainable bioplastics. Photo by Luke Hayes for Virginia Tech. 09/06/2024 In the United States, approximately 30 to 40 percent of food produced ends up in landfills, leading to significant environmental and economic consequences. Researchers at Virginia Tech's College of Agriculture and Life Sciences are tackling this issue by developing biodegradable bioplastics from food waste. This innovative approach not only offers a sustainable solution to plastic pollution but also provides a new life for materials that would otherwise be discarded.. Biodegradable bioplastics: A new life for food waste The development of biodegradable bioplastics by Virginia Tech researchers represents a significant step toward reducing plastic pollution and greenhouse gas emissions. According to lead researcher Zhiwu "Drew" Wang, “By creating cost-effective bioplastics that naturally decompose, we can reduce plastic pollution on land and in oceans and address significant issues such as greenhouse gas emissions and economic losses associated with food waste.” This project is particularly relevant in addressing oceanic plastic pollution, with microplastics affecting nearly 88 percent of all marine species, as reported by the World Wildlife Fund. The bioplastics developed at Virginia Tech have the potential to biodegrade quickly in seawater, mitigating the impact on marine life globally. Innovative bioprocessing system: From food waste to bioplastics The project is the first of its kind to demonstrate an affordable modular bioprocessing system that produces biodegradable bioplastics from food waste. Researchers harness microorganisms to convert food waste into fats, which are then processed into bioplastics. This innovative process is similar to fermentation used in microbreweries and ensures that the resulting bioplastics are easily compostable, helping to reduce marine pollution caused by microplastics. “By creating environmentally sustainable plastics, we hope to benefit people, companies, waste management systems, and communities worldwide,” said Wang, emphasizing the broad impact of this research. Shaping the Future of Sustainable Packaging This research project involves collaboration across multiple departments at Virginia Tech, including the Department of Food Science and Technology and the Department of Sustainable Biomaterials. The team, which includes both undergraduate and graduate students, focuses on the purification of polyhydroxyalkanoates (PHA) and the creation of high-value bioplastic products. According to Young Kim, a researcher involved in the project, “Using bioplastic is a viable option to solve our increased plastic pollution. Our approach is to improve sustainability using biodegradable options.” Students are also playing a crucial role in this initiative. “Our first step is to make single-layer film to see if it can be utilized as an actual product,” said Chenxi Cao, a senior in packaging and system design. The goal is to replace traditional coated paper products with PHA, which is fully biodegradable, even in a backyard environment. Future prospects: Bioplastics for everyday use The project, funded by a $2.4 million grant from the U.S. Department of Agriculture, aims to create bioplastics that can replace traditional plastics in everyday products. “It inspired me to pursue graduate studies because traditional plastics are unsustainable,” said Chloe Taylor, a senior in sustainable biomaterials. As the research progresses, Virginia Tech's innovative approach to transforming food waste into biodegradable bioplastics promises to contribute significantly to global sustainability efforts, reducing both plastic pollution and food waste. Source Virginia Tech More around Science

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Topics covered in K-Mag

Sustainability

Sustainability

Digitalisation

Digitalisation

Machinery & Production

Machinery & Production

Raw materials

Raw materials

Science

Science

People

People

Plastics in Practice

Plastics in Practice

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