PPWR: How the AI-based Compliance Compass helps
With the new EU Packaging Regulation (PPWR), packaging data is taking centre stage. Many manufacturers face the challenge of providing the necessary evidence to meet their documentation obligations. In Part 2 of our series, we take a look at the AI-based PPWR Compliance Compass and how it can help manufacturers.
Artificial intelligence is particularly relevant in packaging regulation where large volumes of heterogeneous information need to be processed. Instead of manually compiling data from documents, spreadsheets and emails, modern systems can automatically capture, structure and analyse relevant information.
The technology does not replace regulatory expertise. Rather, it lays the foundation for more efficient compliance processes and well-informed decisions.
At a glance
- The PPWR Compliance Compass helps companies implement the PPWR requirements by consolidating packaging information from various sources.
- Regulatory requirements are thus becoming a driver of digitalisation.
- Manufacturers must now review the availability and quality of their packaging data and close any gaps.
A practical example: the PPWR Compliance Compass
The new ‘PPWR Compliance Compass’, which R-Cycle presented together with packaging management specialist TILISCO at Interpack 2026 in Düsseldorf, demonstrates how such an approach can work in practice.
The PPWR Compliance Compass is provided as a Software-as-a-Service (SaaS) solution and was specifically developed to support companies in implementing the PPWR requirements. Users access the required functions via a central platform without having to set up or maintain their own software infrastructure.
A specially trained AI extracts relevant packaging information from various sources and automatically consolidates it. Data from PDFs, spreadsheets, specifications or supplier documents is bundled into a centralised structure.
Missing information can be identified and supplemented via targeted supplier enquiries. In this way, a complete picture of the packaging portfolio is built up step by step. Instead of laboriously compiling information from various systems, users are provided with a central overview of the status of their packaging data.
Glossary relating to the PPWR Compliance Compass
GAP analysis: A process for comparing existing data with regulatory requirements. Missing information or gaps in documentation are highlighted.
Declaration of Conformity: A document in which a company confirms that a packaging item meets the applicable legal requirements.
GS1 Standards: International standards for the exchange of product and supply chain data. They enable consistent communication between companies along the value chain.
SaaS (Software as a Service): Software provided via the internet that does not need to be installed locally.
From data collection to recommendations for action
The system’s integrated GAP analysis is particularly interesting. It automatically compares existing packaging data with the current requirements of the PPWR. Missing information, potential risks or incomplete data sets become immediately apparent.
A traffic-light system visualises the compliance status of the entire packaging portfolio and enables companies to set priorities. Packaging with critical data gaps can thus be identified at an early stage, before regulatory deadlines become an issue.
The operational approach is particularly noteworthy: missing information can be requested directly from the relevant suppliers via the system. The platform is therefore not limited to analysing existing data, but actively supports the process of closing identified gaps.
Once all the necessary information is available, the legally required declaration of conformity can be generated automatically. This is set to make a process that previously often involved considerable manual effort significantly more efficient.
The initial focus is on the requirements that will come into effect on 12 August 2026. At the same time, the platform is designed to evolve in line with future regulatory developments. This means that companies will not only receive support with current requirements but also guidance in a regulatory environment that is constantly changing.
Open standards as a strategic foundation
Another aspect of the solution lies in its technological basis. The PPWR Compliance Compass utilises open GS1 standards, which are already used worldwide for the exchange of product and supply chain data. These standards create a common data language between manufacturers, suppliers, brand owners and retailers.
In an increasingly interconnected packaging industry, interoperability is becoming a key prerequisite. This is because regulatory requirements can only be met efficiently if data is available and comprehensible throughout the entire value chain. Open standards can also help to avoid siloed solutions and simplify data exchange in the long term.
When regulation becomes a driver of digitalisation
The development of the PPWR Compliance Compass highlights a shift that goes far beyond individual software solutions. Regulatory requirements are increasingly becoming a driver of digital transformation. Companies must not only develop more sustainable packaging, but also be able to demonstrate why this packaging complies with legal requirements. This brings a resource into focus that has long received little attention: data quality.
The PPWR makes it clear that packaging data will be just as important in future as material properties or production processes. Companies that create transparency regarding their packaging portfolio can meet regulatory requirements more efficiently and respond more flexibly to future regulations. AI will not replace this development, but it can help turn complex data structures into a reliable basis for decision-making.
Digitalisation of the packaging industry: What manufacturers should be doing now
For many companies, the PPWR initially appears to be a regulatory challenge. On closer inspection, however, it becomes clear that the real bottleneck often lies elsewhere: in the availability and quality of data.
For packaging manufacturers, this gives rise to three key areas for action:
- Systematically record and consolidate existing packaging data.
- Identify data gaps along the supply chain at an early stage.
- Establish digital processes to provide evidence and documentation efficiently.
Companies that structure their data base at an early stage not only lay the groundwork for PPWR compliance; they also gain transparency across their entire packaging portfolio, thereby establishing a vital foundation for future regulatory requirements.
Key Takeaway:
The PPWR Compliance Compass identifies data gaps and automatically generates the necessary documentation for packaging manufacturers.
