25.07.2023

EFSA Confirms Positive “Scientific Opinion” for Starlinger recoSTAR PET art Recycling Process

A man drinks from a PET bottle outdoors; Copyright: envato

11.08.2025

The European Food Safety Authority (EFSA) has issued a positive Scientific Opinion for Starlinger’s bottle-to-bottle recycling process recoSTAR PET art under the stricter requirements of Regulation (EU) 2022/1616. This marks the first endorsement of its decontamination performance, reducing allowable residues by up to 50 % and paves the way for faster authorisation and licensing to PET recyclers.

Positive Evaluation under new EU Regulation

Under the updated Regulation (EU) 2022/1616, permissible limits for contaminants such as toluene, chlorobenzene and methyl salicylate have been cut by up to 50 %. In a comprehensive challenge test, the recoSTAR PET art process not only met but exceeded the required decontamination efficiencies. Upon publication of the official Recycling Process Authorization Number (RAN) by the European Commission, Starlinger can license the process directly to PET recyclers, eliminating the need for further safety tests and accelerating market entry.

Machine system from Starlinger for bottle-to-bottle production; Copyright: Starlinger
EFSA’s positive Scientific Opinion confirms the excellent decontamination performance of the PET bottle-to-bottle-recycling process on Starlinger’s recoSTAR PET art recycling system; Copyright: Starlinger

Enhanced Processing Capacity with Improved Energy Efficiency

Introduced in 2022 as the successor to the recoSTAR PET iV+ series, the recoSTAR PET art system achieves:

  • 25 % lower energy consumption per kilogram of PET processed
  • 15 % higher throughput, with capacities ranging from 1,000 kg/h to 3,200 kg/h

These improvements support the circular economy by reducing process energy demands and increasing the supply of food-grade PET recyclates for beverage packaging.

PET bottles and recycled pellets in blue; Copyright: Starlinger
The rPET produced with Starlinger‘s recoSTAR PET art technology can be used up to 100 % in the production of food-contact packaging; Copyright: Starlinger

Global impact and scale effects

Starlinger’s technology underpins the annual production of approximately 2.5 million tonnes of food-grade PET regranulate by customers worldwide. Of this total, nearly 300,000 tonnes are already processed on 18 recoSTAR PET art systems operating across Europe, the Americas, Africa, India and Southeast Asia. This broad adoption underscores the system’s reliability and its role in advancing sustainability and recycling goals in the plastics industry.

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At a glance

EFSA confirms recoSTAR PET art according to EU 2022/1616 with up to 50 % better cleaning values. After RAN approval, Starlinger can licence without retesting. The system reduces energy consumption by 25 % and increases throughput by 15 %.