25.07.2023

GANESHA ECOPET and SOREMA: An outstanding Relationship in Plastic Recycling

Image: PET bottle production plant; Copyright: gumpanat
GANESHA ECOPET entrusted SOREMA's experience for the realization of a PET bottle to bottle recycling plant in India – the first of its kind in the country. Copyright: gumpanat

30.05.2024

The world of plastic recycling has witnessed an outstanding alliance between two important players in the recycling industry: GANESHA ECOPET Co., a division of the largest Indian PET recyclers – GANESHA Group –, and SOREMA, the division of Previero Srl specialized in the construction of plastic recycling plants.

Image: PET recycling plant; Copyright: GANESHA ECOPET
Ganesha Ecopet wants to pioneer bottle-to-bottle recycling via its new brand "Go Rewise". Copyright: GANESHA ECOPET

GANESHA ECOPET, part of the GANESHA Group founded in 1994, is a thought leader and the largest player in post-consumer PET waste recycling in India with a total installed capacity of 150,000 MT per annum, giving new life to almost 9.4 billion bottles each year and saving 18% of India's PET waste going into landfills. Additionally, it holds the national record as the largest producer of recycled PET fibers and yarns (rPET), exporting certified products to more than 30 countries worldwide.

With more than 30 years of presence, Ganesha Group has emerged as the leader in the recycling industry. Ganesha Ecopet is now pioneering bottle-to-bottle recycling via its new brand "Go Rewise" and is set to revolutionize the adoption of recycled plastics in packaging solutions, thereby creating sustainable, circular solutions. Ganesha Ecopet offers sustainable packaging and textile solutions with highest quality, FDA & EFSA approved, premium recycled PET resins, catering to the FMCG, and textile industries. 

Born in 1974 in Como, Sorema is a result of a partnership with Previero, established in 1922, and is now a division of Previero Srl. SOREMA's global vision in the recycling plant production process ranges from material analysis to process optimization and tailor-made plant and site design, utilizing advanced tools such as 3D scanners. The comprehensive service includes design, production, commissioning, post-sales assistance, and long-term customer support. Since 2023, Sorema operates in partnership with AMBIENTA SGR Spa, tackling future challenges with increased opportunities.

Image: PET recycling plant; Copyright: Previero
SOREMA recycling systems transform post-consumer PET bottles into high-quality rPET. Copyright: Previero

SOREMA recycling systems transform post-consumer PET bottles (both selective and deposit systems) into high-quality recycled flakes (rPET). In the sector of post-consumer, post-industrial or agricultural PE/PP film, they enable the recycling of fluff, turning it into high-quality granules suitable for reuse in extrusion lines for cast, stretch, blown films, and other upcycling applications.

The offer is complete by recycling systems for post-consumer HDPE/PP CONTAINERS, aimed at producing high-quality recycled flakes for common applications such as bottles, sheets, and other extruded items. Additionally, Sorema introduces innovative recycling systems for transforming post-consumer PET trays into high-quality recycled flakes suitable for use in thermoforming or fiber production.

In the field of chemical recycling process, Sorema also develops de-inking systems for removing polymerized inks from the plastic substrate, thus enabling the recycling and reuse of printed packaging in the original production process.

In 2022*, GANESHA ECOPET entrusted SOREMA's extensive experience for the realization of a PET bottles to bottles recycling plant in India. A pioneering project, the first of its kind in the country, with a production capacity of 5000 kg/hour of food-grade recycled PET material. This innovative process involves the 100% use of locally collected PET plastic bottles, a Sorema washing system, followed by an extrusion and solid stating STARLINGER GmbH section.

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Exhibitors & products around recycling

The outstanding quality of the finished product gained approval from industry giants like Coke & PepsiCo, and others utilizing the produced rPET pellets for 100% rPET bottle manufacturing.

This collaboration represents a joint commitment to environmental sustainability and an exemplary model of how technological innovation can lead the plastic recycling industry towards a greener and more responsible future. GANESHA ECOPET and SOREMA are redefining standards, displaying that sustainability can go hand in hand with operational excellence.

Image: two PET bottles and two blanks for PET bottles; Copyright: Previero
The quality of the finished product gained approval from industry giants like Coke & PepsiCo. Copyright: Previero

Mr. Prashant Khandelwal, Sr. Vice President at Ganesha Ecosphere, said: "Our goal is not just to recycle plastic but create viable options for green supply chain and circular economy solutions in India. We are on a mission to be a brand that truly accounts the interest of people and planet. Recycling is not just an environmentally responsible choice; it is a powerful tool to mitigate the effects of climate change. The recycling expertise we have harnessed from 3 decades in the industry enabled us to push the boundaries of what is possible in PET recycling in India. We are grateful for the partnership with Sorema for washing and decontamination that has helped us launch new sustainable food grade packaging solutions at scale.” 

Mr. Flavio Previero, President at Sorema Previero, said: "SOREMA is pleased to have GANESHA as a valued customer and appreciates the significant contribution of the GANESHA team in operating our recycling systems and their commitment to sustainability in India. We acknowledge the progress and goals that GANESHA aims to achieve in the coming years in India.

Among SOREMA's operational objectives in India is the strengthening of our presence in this market through local production of some components of our manufacturing process."

* The order was placed in 2022, but the machine was put into operation last year. When the customer received all the certifications for its rPET, the news was spread.
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