Sustainability

Sustainability is a key focus both within the plastics industry and at the K trade fair in Düsseldorf. We highlight important topics for you, such as the circular economy, recycling and climate protection.

Illustration: Blau-grünes Recycling-Symbol um eine Erde, mit Blättern und Papier, auf hellem Hintergrund; Nachhaltigkeit und Umweltschutz.

Results (192)

  • A status check on the UN's plastic waste agreement

    Is this a case of all pain, no gain? Copyright: Shutterstock/Nordroden 24.04.2023 Plastic pollution is a serious threat to human health and the environment. After years of awareness-raising, there is strong and widespread alignment on the need to act. This was the unmistakable and welcome message from the U.N.'s first negotiating session on a global agreement to end plastic waste in December. The debate now turns to what kind of agreement is needed and which solutions to advance. We believe a successful agreement will create and enable global circularity by putting smart global guidelines and catalysts in place. This means the agreement must tackle plastic recycling, for without a functioning recycling system there can be no circular economy. While plastic recycling rates have remained stubbornly low, the fixes are within reach. They include modernizing or modifying collection to reach all populations; improving sortation for more homogenous bales; and advancing new technologies for plastics that aren’t mechanically recycled. Other fixes include using proven extended producer responsibility (EPR) systems to finance expansions and new technology; providing incentives for using circular materials; and using standards and regulation to provide certainty and a level playing field to discourage linear disposal options such as dumps and landfill. Unfortunately, much of the initial discussion on an agreement has focused on so-called "high ambition" outcomes — such as holding polluters to account and reducing plastic production. While extracting a pound of flesh from producers may provide a certain schadenfreude, producer pain will not magically create the large systemic gains we actually need. "A more ambitious and critical focus is to build a sustainable global circular economy." Leaving aside practical, political and economic considerations, simply limiting production in signatory countries ignores that we must still manage waste from goods the world continues to use, not to mention the volume of legacy waste already in our environment. Together, these proposals seem punitive rather than enabling or incentivizing — in other words, all stick and no carrot. Ambitions built entirely on limits do not nurture ecosystems; they stifle them. We agree that no single or quick solution will suit every country. And there is certainly an important role for plastic use reduction, alternatives and reuse models in reducing waste. But those solutions do not require a global agreement. Instead, a more ambitious and critical focus is to build a sustainable global circular economy which captures and manages the plastic feedstock (or "waste," when mismanaged), which we will still generate. More important, discussions have not considered the scope, scale and conditions needed to kick into gear scaled, thriving circular systems. For example, because domestic circularity will be hard to achieve in many countries, new waste ecosystems and international supply chains will be needed to move qualified feedstock across borders. If negotiations are serious about reducing plastic waste through a global circular economy, then there needs to be equally serious debate on these critical enablers: Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates 1. Expand certified trade Recent Basel Convention amendments successfully reduced trade in contaminated or under-processed plastic waste; the amendments also had the unintended effect of restricting trade in recyclable used plastic. In many parts of the world, plastic processing capacity is significantly underused, while usable waste feedstock accumulates nearby in countries lacking processing capacity. Negotiators can address this imbalance by revisiting Basel amendments and encouraging new and efficient systems that build novel trade relationships in verified circular feedstock. 2. Feedstock availability Lack of access to reliable quantities of adequate recycled material is a significant barrier to achieving a circular economy. New platforms are needed to identify and characterize feedstock, and then to match buyers and sellers in markets where there are qualified competitive advantages, so that markets can emerge to supply increasing demand. Negotiators can help by encouraging market development, standardized or harmonized material definitions, and transparent regulations for "fit-for-purpose" trade and feedstock certification. This should also include incentives to unite recovered plastic feedstock streams with operators, converters and users. 3. Investment Studies repeatedly identify waste management as an underfunded infrastructure asset class, particularly compared to energy, transportation and investments where the societal economic benefit is more self-evident. Negotiators can help by incentivizing and prioritizing public, institutional and entrepreneurial investment in waste management, and by ensuring that the benefits of waste management reach marginalized communities. Investing in plastic circularity can deliver economic value, job creation, advance decarbonization goals and reduce the societal cost of pollution. Even small investments in collection and sorting can empower people and catalyze change at scale. 4. Incentives to innovative Current systems are incapable of handling waste generated today, and even less so tomorrow. Simply tweaking the status quo won’t work. Negotiators can help by putting supports, guarantees and other economic incentives in place to encourage innovation in new materials, technologies, and systems; embracing positive economic incentives such as price floors for the use of recycled content; and enacting policies that support entrepreneurs and job creators working to advance the global circular economy. This will have a particularly beneficial impact in preventing plastic going to landfill or being openly burned. The debate on climate proved that a global agreement is just the first step in a long process. Even with seemingly broad consensus on the need for renewable energy, for example, the technologies and systems to generate, deliver and store that energy took decades to build. It has required significant economic support and patience, with early incremental gains and sometimes frustrating setbacks. "Achieving a circular economy will require a concerted, long-term strategy that aligns business, finance and policy leaders." Achieving a circular economy will similarly require a concerted, long-term strategy that aligns business, finance and policy leaders. We must leverage the knowledge of early adopters and value chain alliances to build on their success. We will only succeed by creating an efficient engine for the reuse of plastic through globally integrated supply chains using waste as a feedstock and processing products on the back end. We urge negotiators to focus on building a resilient global circular economy ecosystem to solve plastic pollution without defaulting to a counter-productive "all pain, no gain" regime based on controls, limits and restrictions. Focusing only on production caps, narrow definitions, content mandates, excluded technologies and punitive action runs counter to the conditions that can build and nurture a circular economy, and the "gain" we’re striving to achieve. Let’s not miss the chance to deliver lasting change. Source This article was first published on GreenBiz. Authors: Doug Woodring & Steve Russell More around Climate Protection

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  • GANESHA ECOPET and SOREMA: An outstanding Relationship in Plastic Recycling

    Pioneering partnership in PET recycling drive sustainability forward Your success story in K-Mag GANESHA ECOPET entrusted SOREMA's experience for the realization of a PET bottle to bottle recycling plant in India – the first of its kind in the country. Copyright: gumpanat 30.05.2024 The world of plastic recycling has witnessed an outstanding alliance between two important players in the recycling industry: GANESHA ECOPET Co., a division of the largest Indian PET recyclers – GANESHA Group –, and SOREMA, the division of Previero Srl specialized in the construction of plastic recycling plants. GANESHA ECOPET: Sustainable Pioneers in India Ganesha Ecopet wants to pioneer bottle-to-bottle recycling via its new brand "Go Rewise". Copyright: GANESHA ECOPET GANESHA ECOPET, part of the GANESHA Group founded in 1994, is a thought leader and the largest player in post-consumer PET waste recycling in India with a total installed capacity of 150,000 MT per annum, giving new life to almost 9.4 billion bottles each year and saving 18% of India's PET waste going into landfills. Additionally, it holds the national record as the largest producer of recycled PET fibers and yarns (rPET), exporting certified products to more than 30 countries worldwide. With more than 30 years of presence, Ganesha Group has emerged as the leader in the recycling industry. Ganesha Ecopet is now pioneering bottle-to-bottle recycling via its new brand "Go Rewise" and is set to revolutionize the adoption of recycled plastics in packaging solutions, thereby creating sustainable, circular solutions. Ganesha Ecopet offers sustainable packaging and textile solutions with highest quality, FDA & EFSA approved , premium recycled PET resins, catering to the FMCG, and textile industries. SOREMA: Italian Excellence in Recycling Technology Born in 1974 in Como, Sorema is a result of a partnership with Previero, established in 1922, and is now a division of Previero Srl. SOREMA's global vision in the recycling plant production process ranges from material analysis to process optimization and tailor-made plant and site design, utilizing advanced tools such as 3D scanners. The comprehensive service includes design, production, commissioning, post-sales assistance, and long-term customer support. Since 2023, Sorema operates in partnership with AMBIENTA SGR Spa, tackling future challenges with increased opportunities. SOREMA recycling systems transform post-consumer PET bottles into high-quality rPET. Copyright: Previero SOREMA recycling systems transform post-consumer PET bottles (both selective and deposit systems) into high-quality recycled flakes (rPET). In the sector of post-consumer, post-industrial or agricultural PE/PP film, they enable the recycling of fluff, turning it into high-quality granules suitable for reuse in extrusion lines for cast, stretch, blown films, and other upcycling applications. The offer is complete by recycling systems for post-consumer HDPE/PP CONTAINERS, aimed at producing high-quality recycled flakes for common applications such as bottles, sheets, and other extruded items. Additionally, Sorema introduces innovative recycling systems for transforming post-consumer PET trays into high-quality recycled flakes suitable for use in thermoforming or fiber production. In the field of chemical recycling process, Sorema also develops de-inking systems for removing polymerized inks from the plastic substrate, thus enabling the recycling and reuse of printed packaging in the original production process. An exemplary Collaboration: The GANESHA ECOPET - SOREMA Plastic recycling In 2022*, GANESHA ECOPET entrusted SOREMA's extensive experience for the realization of a PET bottles to bottles recycling plant in India. A pioneering project, the first of its kind in the country, with a production capacity of 5000 kg/hour of food-grade recycled PET material. This innovative process involves the 100% use of locally collected PET plastic bottles, a Sorema washing system, followed by an extrusion and solid stating STARLINGER GmbH section. Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Impact of the GANESHA ECOPET – SOREMA Partnership The outstanding quality of the finished product gained approval from industry giants like Coke & PepsiCo, and others utilizing the produced rPET pellets for 100% rPET bottle manufacturing. This collaboration represents a joint commitment to environmental sustainability and an exemplary model of how technological innovation can lead the plastic recycling industry towards a greener and more responsible future. GANESHA ECOPET and SOREMA are redefining standards, displaying that sustainability can go hand in hand with operational excellence. Future Goals and Commitments The quality of the finished product gained approval from industry giants like Coke & PepsiCo. Copyright: Previero Mr. Prashant Khandelwal, Sr. Vice President at Ganesha Ecosphere, said: "Our goal is not just to recycle plastic but create viable options for green supply chain and circular economy solutions in India. We are on a mission to be a brand that truly accounts the interest of people and planet. Recycling is not just an environmentally responsible choice; it is a powerful tool to mitigate the effects of climate change. The recycling expertise we have harnessed from 3 decades in the industry enabled us to push the boundaries of what is possible in PET recycling in India. We are grateful for the partnership with Sorema for washing and decontamination that has helped us launch new sustainable food grade packaging solutions at scale.” Mr. Flavio Previero, President at Sorema Previero, said: "SOREMA is pleased to have GANESHA as a valued customer and appreciates the significant contribution of the GANESHA team in operating our recycling systems and their commitment to sustainability in India. We acknowledge the progress and goals that GANESHA aims to achieve in the coming years in India. Among SOREMA's operational objectives in India is the strengthening of our presence in this market through local production of some components of our manufacturing process." * The order was placed in 2022, but the machine was put into operation last year. When the customer received all the certifications for its rPET, the news was spread. Would you also like to share your success story with us? Click here! More around Recycling

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  • Solar-powered system converts plastic and greenhouse gases into sustainable fuels

    "What's so special about this system is the versatility and tuneability" Copyright: joaquincorbalan 13.04.2023 Researchers have developed a system that can transform plastic waste and greenhouse gases into sustainable fuels and other valuable products – using just the energy from the Sun. The researchers, from the University of Cambridge, developed the system, which can convert two waste streams into two chemical products at the same time – the first time this has been achieved in a solar-powered reactor. The reactor converts the carbon dioxide (CO 2 ) and plastics into different products that are useful in a range of industries. In tests, CO 2 was converted into syngas, a key building block for sustainable liquid fuels, and plastic bottles were converted into glycolic acid, which is widely used in the cosmetics industry. The system can easily be tuned to produce different products by changing the type of catalyst used in the reactor. Converting plastics and greenhouse gases – two of the biggest threats facing the natural world – into useful and valuable products using solar energy is an important step in the transition to a more sustainable, circular economy. The results are reported in the journal Nature Synthesis . "Converting waste into something useful using solar energy is a major goal of our research," said Professor Erwin Reisner from the Yusuf Hamied Department of Chemistry, the paper's senior author. "Plastic pollution is a huge problem worldwide, and often, many of the plastics we throw into recycling bins are incinerated or end up in landfill." Reisner also leads the Cambridge Circular Plastics Centre (CirPlas), which aims to eliminate plastic waste by combining blue-sky thinking with practical measures. Researchers have developed a system that can transform plastic waste and greenhouse gases into sustainable fuels and other valuable products – using just the energy from the Sun. Source: University of Cambridge Other solar-powered 'recycling' technologies hold promise for addressing plastic pollution and for reducing the amount of greenhouse gases in the atmosphere, but to date, they have not been combined in a single process. "A solar-driven technology that could help to address plastic pollution and greenhouse gases at the same time could be a game-changer in the development of a circular economy," said Subhajit Bhattacharjee, the paper's co-first author. "We also need something that's tuneable, so that you can easily make changes depending on the final product you want," said co-first author Dr Motiar Rahaman. The researchers developed an integrated reactor with two separate compartments: one for plastic, and one for greenhouse gases. The reactor uses a light absorber based on perovskite – a promising alternative to silicon for next-generation solar cells. The team designed different catalysts, which were integrated into the light absorber. By changing the catalyst, the researchers could then change the end product. Tests of the reactor under normal temperature and pressure conditions showed that the reactor could efficiently convert PET plastic bottles and CO 2 into different carbon-based fuels such as CO, syngas or formate, in addition to glycolic acid. The Cambridge-developed reactor produced these products at a rate that is also much higher than conventional photocatalytic CO 2 reduction processes. "Generally, CO 2 conversion requires a lot of energy, but with our system, basically you just shine a light at it, and it starts converting harmful products into something useful and sustainable," said Rahaman. "Prior to this system, we didn't have anything that could make high-value products selectively and efficiently." "What's so special about this system is the versatility and tuneability – we're making fairly simple carbon-based molecules right now, but in future, we could be able to tune the system to make far more complex products, just by changing the catalyst," said Bhattacharjee. Reisner recently received new funding from the European Research Council to help the development of their solar-powered reactor. Over the next five years, they hope to further develop the reactor to produce more complex molecules. The researchers say that similar techniques could someday be used to develop an entirely solar-powered recycling plant. "Developing a circular economy, where we make useful things from waste instead of throwing it into landfill, is vital if we're going to meaningfully address the climate crisis and protect the natural world," said Reisner. "And powering these solutions using the Sun means that we’re doing it cleanly and sustainably." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source University of Cambridge More around Renewable Energies

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  • Start-up recycles plastic lab waste into new test tubes and petri dishes

    University of Bath is home to UK's first pilot plant for recycling plastic lab waste Copyright: kalinovskiyphoto 20.10.2023 A company co-founded by a University of Bath graduate has opened the UK's first pilot plant that can recycle up to 60% of plastic lab waste, to make back into new lab consumables. LabCycle hopes the technology could be scaled up in the future to recycle waste from healthcare, research and commercial labs that is currently incinerated or sent to landfill. To avoid cross-contamination between experiments, most lab-based scientists use a significant amount of single-use plastic in their daily research, including pipette tips, test tubes, petri dishes and multi-well plates. Currently, less than 1% of this waste is being recycled. LabCycle, a start-up company co-founded by former University of Bath PhD student Dr Helen Liang, aims to recycle up to 60% of this waste, turning it into high grade plastic pellets which can be used to make new tubes and petri dishes. After decontamination, the plastic is turned into high grade pellets the size of rice grains, which are sent to LabCycle's manufacturing partner to turn into new lab equipment. Their unique recycling process doesn’t require waste to be autoclaved (sterilised) beforehand meaning that less heat energy is needed. Water usage is also minimised through recycling, further reducing the environmental impact. The UK's first pilot recycling facility for single-use plastic lab waste is based in a repurposed greenhouse on the University of Bath campus. Source: LabCycle Their recent collaboration with the University of Bath's Innovation Centre for Applied Sustainable Technologies (iCAST) has tested the properties of recycled polystyrene (PS), polypropylene (PP) and polyethylene terephthalate (PET) and shown that the polymers are suitable to go full circle and be used to make new lab consumables. Dr Liang said: "Adopting a circular economy approach involves optimising laboratory practices to minimise waste generation and resource consumption. Research and healthcare workers can focus on reducing and reusing single-use plastic items when possible. Additionally, proper waste segregation should be emphasised to enable recycling. Encouragingly, more than 90% of our survey participants from the research and healthcare sectors have indicated strong motivation on single-use plastic waste recycling." Dr Liang, who obtained a PhD in Sustainable & Circular Technologies from the University of Bath in 2022, met her fellow co-founders and came up with the idea for the company at a SETsquared workshop in 2019. Since then, LabCycle has secured funds of around £430k to develop the technology and start the commercialisation process. Following a successful pilot project recycling single-use plastic waste from three labs at the University of Bath in 2022, the team is working to roll out the service commercially. With support from the Faculty of Science, iCAST and Campus Infrastructure team at the University of Bath, LabCycle has set up a pilot recycling plant in a converted greenhouse on campus and plans to implement waste recycling for its science and engineering labs. They are also working with the local NHS Blood and Transplant to recycle waste from their laboratories. Dr Liang said: "We're very excited to open our new pilot facility and realise our vision of creating a circular economy for plastic consumables in the research and healthcare sectors. We are sincerely grateful for the support from the University of Bath." Dr Fabienne Pradaux-Caggiano, Technical Supervisor in the University's Department of Chemistry said: "The idea that we are now able to recycle the single use plastic from our research labs onsite is really exciting and will be our small but significant way to have an impact on climate change without compromising our research. Dr Liang has been a delight to work with and we fully supported her in her endeavour from the very start. She has proven her concept is strong and very valuable for the environment. I can't wait to see Labcycle expand and thrive both within the University and on a wider scale!" Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source University of Bath More around Recycling

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  • Global chemical companies sign agreement on R&D Hub for plastic waste processing incubated by World Economic Forum

    Hub will focus on developing new technologies for waste processing with lower CO2 footprint and greater levels of plastic waste recycling Copyright: World Economic Forum 16.06.2023 Seven member companies of the World Economic Forum's Low-Carbon Emitting Technologies (LCET) initiative have signed a collaboration agreement with the independent research organization TNO to establish an R&D Hub for Plastic Waste Processing. The seven companies include BASF , Covestro , Dow, Mitsubishi Chemical , SABIC , Solvay and Lyondell Basell . The hub will focus on developing new technologies for waste processing with a lower CO2 footprint and greater levels of plastic waste recycling. This co-creation between the LCET members, TNO experts and innovation partners will result in practical and disruptive technology solutions to allow increased levels of circular plastics with a lower environmental footprint. As a private sector-driven initiative, the R&D Hub projects are aimed at making significant progress on more sustainable plastic waste processing and helping to address industry-specific topics related to the development of mechanical and chemical recycling routes. The first set of projects is due to launch in the second half of 2023. Roberto Bocca, Head of the Centre for Energy and Materials and Member of the Executive Committee, World Economic Forum, said, "We are excited to witness the launch of the R&D Hub, which will drive innovative solutions for waste processing with lower carbon emissions and enhanced circularity. The Forum is proud to have incubated the Hub through the LCET Initiative and is committed to further progressing in this space". The LCET R&D Hub is the initiative’s first project launch, with further projects in development for 2023. Martin Brudermüller, LCET Chair and Chairman of the Board of Executive Directors of BASF, said, "Finding solutions to protect our climate is a global, societal task that will only succeed if we all contribute with our best ideas. Launching the first spin-off project out of the LCET initiative is a significant achievement and milestone for all the member companies. This enables us to develop breakthrough technologies while sharing early-stage risks. Bringing together seven leaders operating in the same marketplace demonstrates the collaborative spirit in the LCET-initiative that transforms ambition into action". TNO will lead the technology development. Henk-Jan Vink, TNO's Managing Director, said, "We are honoured to be selected as the host and orchestrator of this great initiative. TNO is confident to further build on its experience in the field of circular modelling, packaging and materials know-how and provide the industry with fit-for-use solutions". Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates About the Low-Carbon Emitting Technologies initiative The World Economic Forum's Low-Carbon Emitting Technologies initiative is a coalition of leading chemical-sector companies committed to achieving a net-zero and circular future. The LCET initiative has established the industry's first CEO-led coalition, signaling a critical move towards implementation. About TNO TNO is an independent research organization that connects people and knowledge to create innovations that boost the sustainable competitive strength of industry and the well-being of society. Source World Economic Forum More around Climate Protection

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  • Circular Polymers by Ascend and ReDefyne experts highlight expanded options for post-consumer recycled nylons, PET and PP

    Copyright: Ascend Performance Materials 15.12.2023 Recycling post-consumer nylons for high-performance applications is possible – and achievable with high product consistency and low energy consumption. Circular Polymers by Ascend leader Maria Field has been tapped by Compounding World Expo to show attendees the possibilities. In her talk titled "Nylon Recycling: A Circularity Story," Field will discuss how mechanical recycling can convert end-of-life carpet back into usable nylon 6,6 or nylon 6, without the use of added water. With Circular Polymers' recycling technology, these materials can find new life as fibers or pellets used in new applications, including high-performance engineered materials. The company also recycles polypropylene, PET and calcium carbonate from carpet. "Recycling carpet has never been more efficient or effective," Field says. "At Circular Polymers, our proprietary process allows us to convert landfill-bound carpet into feedstocks for materials that go into finished goods such as automobiles, electric vehicles, furniture, household appliances and more." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Circular Polymers by Ascend, a leading recycler of post-consumer carpet, provides the feedstocks for ReDefyne production. It also offers recycled fibers and pellets as feedstocks for compounds and injection molding applications. Earlier this year the company launched Cerene ™ , a line of recycled polymers and materials. Ascend Performance Materials, a fully integrated producer of durable high-performance materials, is known for its innovations in nylon 6,6. Cerene continues that legacy with offerings in nylon 6,6 while also bringing to market recycled polymers such as nylon 6, PET and PP. "Customers around the globe are seeking consistent and reliable post-consumer recycled materials," said Maria Field, business director of Circular Polymers by Ascend. "All our feedstocks and Cerene materials come from a mechanical recycling process that minimizes carbon footprint and environmental impact." Circular Polymers by Ascend has redirected 85 million pounds of carpet from landfills into new goods in its California facility since 2018. Industry recognition includes the Plastic Industry Sustainability Innovation award, Innovation Showcase award from the Association of Plastic Recyclers, Arrow Award from the California Product Stewardship Council and Processor of the Year award from the Carpet America Recovery Effort. Ascend has published its 2030 Vision, a set of nine sustainability targets including a target to reduce waste by 40% and reduce its scope 1 emissions by 90%. The company recently announced two new efforts to reduce the carbon footprint of its products. Field is a leader in the commercialization and manufacturing of recycled products. As the business development director for Circular Polymers by Ascend, she leads the growth of the company's recycled nylon 6, nylon 6,6, PET, polypropylene and calcium carbonate feedstocks. She previously helped create the carbon neutrality program for Ascend and its customers. Source Ascend Performance Materials More around Circular Economy

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  • World's First PET Biorecycling Plant

    CARBIOS and De Smet Engineers & Contractors Forge Engineering Partnership The collaboration between CARBIOS and De Smet Engineers & Contractors aims to launch the world's first PET biorecycling plant in Longlaville, France, set to be operational by 2025. Copyright: CARBIOS 01.03.2024 In a significant advancement for sustainable materials management, CARBIOS, a leader in developing and industrializing biological technologies for plastic and textile lifecycle reinvention, has teamed up with De Smet Engineers & Contractors (DSEC), renowned for its Engineering, Procurement, and Construction services in the biotech and agro-processing sectors. This collaboration aims to launch the world's first PET biorecycling plant in Longlaville, France, set to be operational by 2025. Pioneering PET Waste Solution CARBIOS' inaugural commercial facility represents a critical step towards combating plastic pollution, offering a scalable industrial solution for enzymatic depolymerization of PET waste. This process promotes a circular economy for plastics and textiles, addressing the urgent need for sustainable waste management practices. Innovative Collaboration: Over 70 experts from De Smet will work closely with CARBIOS to ensure the project adheres to timelines, budgets, and maintains high standards of quality, safety, health, and environmental care. Construction Milestones: The plant's construction is already underway, with progress on schedule, demonstrating the effectiveness of the partnership and the commitment to environmental sustainability. Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Statements from Leadership De Smet was selected after a comprehensive bidding process... With our combined expertise and shared ambition, this collaboration marks a significant step towards fulfilling CARBIOS' vision of a sustainable future for plastic and textiles. Emmanuel Ladent, CEO CARBIOS We are proud to support CARBIOS' groundbreaking investment... We are thrilled to have been entrusted by CARBIOS with the construction of the plant and are fully committed to the success of this innovative project. Dimitri de Suraÿ, CEO De Smet Engineers & Contractors About the Biorecycling Plant The first commercial plant from CARBIOS offers a scalable industrial solution for the enzymatic depolymerisation of PET waste. Copyright: CARBIOS The CARBIOS facility is a game-changer in PET recycling, enabling the circularity of PET materials and providing an efficient solution for PET producers, waste management companies, public entities, and brands to meet regulatory requirements and sustainability goals. The plant's capabilities include: Capacity: Processing 50,000 tons of post-consumer PET waste annually. Jobs Creation: Generating 150 direct and indirect jobs in the region. Sustainability Impact: Addressing previously low-value waste such as colored PET bottles, food trays, and textiles. In October 2023, CARBIOS secured the necessary building and site operating permits, with the land officially acquired from Indorama Ventures in February 2024. This milestone underscores the project's importance in advancing circular economy principles within the plastics and textiles industries. Source CARBIOS More around Recycling

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  • Renewable plastic for workboat hulls

    Borealis and AKVA group set a new standard for sustainability in aquaculture The robust Polarcirkel™ boats, known for their great design, quality build, unique adaptability, user-friendliness, and low maintenance requirements, are now available with Borealis Bornewables™ materials. 15.04.2024 Aquaculture takes a sustainable leap forward with the unveiling of a groundbreaking workboat hull constructed from renewable plastic. Borealis and AKVA group will introduce this innovation in Mo i Rana, Norway, in Spring 2024, marking a significant milestone for circularity in marine technology. Borealis, a global leader in advanced and sustainable polyolefin solutions, collaborates with AKVA group, the foremost technology provider to the aquaculture industry, to pioneer this initiative. The Polarcirkel™ series, renowned for its practical design, exceptional reliability, and unparalleled safety, finds application across diverse industries, including fish farming, oil and gas, rescue, defense, Arctic tours, and recreational boating. These vessels withstand extreme conditions, from Arctic cold to tropical heat. Reducing carbon footprint with Bornewables™ portfolio Utilizing Borealis' Bornewables™ portfolio of renewable polyolefins, AKVA group offers boats with a significantly reduced carbon footprint. Derived from sources like used cooking oil, Bornewables™ match virgin plastics' performance while decoupling from fossil-based feedstock. Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Sustainable hull construction The hull, crafted from Borealis BorSafe™ HE3490-LS-HW grade, comprises 90% renewable content via a Mass Balance approach. Each kilogram produced reduces approximately 1.9kg of CO2 equivalent emissions compared to fossil-based equivalents. Commitment to sustainable transport and future collaboration AKVA group prioritizes sustainability by transporting materials to Mo i Rana via train, minimizing the transportation carbon footprint. This partnership heralds further collaboration, extending to additional workboat components and floating aquaculture constructions made of renewable materials. Freddy Bakken Braseth, AKVA group's Mo i Rana General Manager: “The aquaculture industry is poised for a circular transformation, and we are excited to lead the charge with the help of Borealis. Our first priority will always be the safety of the people on board our vessels, and it’s remarkable that this can now be achieved just as effectively with a much smaller carbon footprint,” John Webster, Borealis Global Commercial Director Infrastructure, underscores the commitment to sustainable innovation and high-performance standards aligned with EverMinds mission for a circular economy. Source Borealis More around Circular Economy

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  • AIMPLAS participates in a European project to develop environmentally sustainable printed electronics

    Copyright: scherbinaanna7 19.09.2023 Today, scarce metals and unsustainable materials are used to build conductive circuits in electronic devices. To help reduce the dependency on these finite resources, the REFORM project aims to develop metal-free electronic components from bio-derived adhesives, conductive inks and flexible substrates. AIMPLAS participates in this EU funded project, led by CIDETEC, that focuses on the development of printed green electronics that will accelerate and guide the creation of a new European functional electronics supply chain. Although each electronic device we own contains very limited amounts of critical materials, they are produced on a vast scale, meaning that the cumulative environmental impact of e-waste is substantial, particularly if components are embedded in ways that make recycling extremely difficult or uneconomic. Those devices that aren't recycled or disposed of correctly can often be found in landfill sites, where all sorts of dangerous toxins and carcinogenic substances, such as mercury, lead and cadmium, leach into the surrounding soil. The REFORM project seeks to develop environmentally sustainable printed electronics by harnessing organic conductive inks and biodegradable or recyclable materials. Specifically, the project will develop three prototypes; a green smart logistics tag, a green embedded wireless sensor and a micro supercapacitor. The REFORM project, funded by the EU's Horizon Europe program, aims to revolutionize the electronics industry by promoting sustainability and reducing e-waste. Source: AIMPLAS - Technological Institute of Plastics REFORM will employ eco-design principles to produce green printable electronics that meet the demands of multiple industries and sectors so that e-waste ceases to be a problem in the future. To achieve this goal, the project brings together world-leading academics, non-profit research organisations, industry experts and innovative businesses from across eight different European countries. AIMPLAS will contribute its experience in the recyclability of the materials and products developed in the project. More concretely, AIMPLAS will develop a pathway to achieve an effective sorting of printed electronics, and a new innovative method for the recovery of metals that contain these products. After the sorting and metal recovery, AIMPLAS will test which recycling method is better for the printed electronics recycling, including chemical and mechanical recycling tests. REFORM is a 42-month project and has received funding from the European Union's Horizon Europe research and innovation programme under grant agreement No 101070255. Quelle AIMPLAS - Technological Institute of Plastics More around Climate Protection

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  • Bioplastics become more attractive for industry

    Copyright: stevanovicigor 08.06.2023 In the RUBIO project, 18 partners are turning the vision of a sustainable plastics industry into reality. Their goal is to use regionally available plant residues to create versatile, sustainable products that are recyclable and biodegradable. As part of the project, the Fraunhofer Institute for Applied Polymer Research IAP is developing new types of the bioplastic polybutylene succinate (PBS) so that it can be used for significantly more applications. Together with the company POLIFILM EXTRUSION GmbH, the Fraunhofer IAP has developed an initial commercial product. Bioplastics are increasingly providing an alternative to petroleum-based plastics. These sustainable materials offer a number of advantages: They are made from renewable resources and help to reduce the dependence on fossil fuels and CO 2 emissions into the environment. They can be biodegradable and have processing properties comparable to those of classic petroleum-based plastics. Like classic plastics, bioplastics can be sorted, fractionated and recycled. Why aren't petroleum-based plastics simply replaced by bioplastics? Despite the high potential, there are a number of factors that prevent companies from manufacturing their products from bioplastics: Worldwide, there are only a few manufacturers offering bioplastics on the market. For plastics processors, this causes problems with ensuring supply, higher costs, and a too limited choice of different types of bioplastics to realize the wide range of possible applications. In addition, there is a need for technical improvement and it is often not clear for which specific applications bioplastics are suitable. Finally, bioplastics are currently often produced from sugarcane and corn – potential food or feed sources, which could raise a kind of "food or plastic" discussion. New PBS types enable more diverse areas of application The bioplastic films made from PBS developed as part of the RUBIO project are recyclable, biodegradable and can be processed on standard extrusion lines. Source: POLIFILM Therefore, the need for developments in this field is great. Experts from the Fraunhofer IAP are tackling these hurdles together with partners from science and industry in the BMBF-funded project "Regional Entrepreneurial Alliance for the Development of Value Added Chains for Technical Bioplastics in Central Germany" RUBIO; (funding number: 03RU1U024A). Dipl.-Ing. Thomas Büsse, who coordinates the joint project "Processing" at RUBIO and heads the Processing Pilot Plant for Biopolymers (located in Schwarzheide in Brandenburg, Germany) of Fraunhofer IAP, explains: "Depending on the application or processing technology, the plastic used must be hard or soft, perhaps also high or low viscosity can be required. However, there are only three types of PBS on the market, and these are suitable only for a limited number of processing methods and applications." For this reason, the team in Dr. Antje Lieske's department "Polymer Synthesis" of Fraunhofer IAP in Potsdam, Brandenburg, Germany, is developing entirely new types of PBS that can be processed using a much wider range of methods – for instance from blow molding to injection molding. Thus, the researchers are also increasing the portfolio of possible applications. The know-how of the polymer specialists at the Fraunhofer IAP goes far beyond the mere development of synthesis processes for new types of bioplastics. In the synthesis pilot plant of the Fraunhofer Pilot Plant Center for Polymer Synthesis and Processing PAZ in Schkopau, Saxony-Anhalt, Germany the team led by Dr. Ulrich Wendler, head of the "Synthesis and Product Development" department at the Fraunhofer IAP, is transferring the results from the laboratory and pilot plant to an industrial pilot scale. The question of how the newly developed plastic types and blends can be thermoplastically processed is being intensively investigated in the processing pilot plant. Tests on biodegradability, printability, sealability or machinability are also carried out here - criteria that the researchers can set individually at the customer's request. Recyclability is also tested in the RUBIO consortium. "The important thing is that bioplastics can and must be recycled. Degradability only comes into play when large or small plastic particles are lost during use and thus end up in the environment," Büsse emphasizes. Within the framework of the RUBIO project Fraunhofer IAP and POLIFILM EXTRUSION GmbH have achieved a first success. The German company produces plastic films for various applications in the packaging, construction, agricultural, automotive and other sectors on more than 80 extrusion lines at its Weißandt-Gölzau site in Saxony-Anhalt. The partners have developed a PBS film that can be used for shipping bags. "This cooperation is an important step towards sustainability and allows us to offer products made from regional waste materials that are recyclable and additionally biodegradable if lost to the environment. Another advantage is the processing on common extrusion lines, so that nothing stands in the way of the triumphal march of PBS materials," explains Tobias Otto, Project Manager R&D at POLIFILM EXTRUSION GmbH. No "food-or-plastic" discussion due to regional plant residues The development of the new PBS film goes even further, because so far the bioplastic is not yet based on regional raw materials. But that will change in the further course of the cooperation. Plant residues from the region will be the raw material in the future. "In principle, all materials that contain cellulose or lignocellulose can be used. This includes unrotted fermentation residues from biogas plants, residues from farms that occur in a variety of forms, or theoretically even waste from paper production," explains Thomas Büsse. Ideally, the use of regional residual materials has another advantage in the long term: Shorter transport routes can lead to lower prices and greater sustainability of the plastic products produced. Source Fraunhofer Institute for Applied Polymer Research IAP More around Circular Economy

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  • Supporting this once-in-a-generation opportunity to tackle plastic pollution

    Copyright: RLTheis 06.07.2023 As a member of the Business Coalition for a Global Plastics Treaty, Borealis supports the development of the UN Treaty on Plastics Pollution. The development of a legally binding UN treaty is a once-in-a-generation opportunity to tackle the plastic pollution crisis in a globally coordinated way. The resolution adopted at the UN Environmental Assembly in March 2022 marked the start of the intergovernmental negotiation process for a global plastic treaty. It is a clear call for system change towards a circular economy for plastics, ensuring it stays in the economy and out of the environment. Over 100 leading businesses, like Borealis, financial institutions and NGOs, are aligned behind the Business Coalition for a Global Plastics Treaty's policy recommendations. Their shared vision sees the treaty as the key policy mechanism to accelerate progress in three critical areas: the reduction of plastic production (prioritizing eliminating problematic plastic applications with a high probability of leaking into the environment and reducing the demand for short-lived products that cannot be circulated in practice and at scale) and use through a circular economy approach, increased circulation of all necessary plastics, and the prevention and remediation of hard-to-abate micro- and macro-plastic leakage into the environment. Borealis supports this once-in-a-generation opportunity to tackle plastic pollution Borealis key Visual is the Business Coalition for a Global Plastics Treaty. Source: Business Coalition for a Global Plastics Treaty The proposed UN Global Treaty to End Plastics Pollution is a once-in-a-generation opportunity to tackle the plastic pollution crisis in a globally coordinated way to align the international community behind a legally-binding vision of a circular economy. Borealis has been passionate about this mission from day one: in 2018, as part of The Global Commitment led by the Ellen MacArthur Foundation (EMF) in collaboration with the UN Environment Programme. In 2021, the company pledged to sell 350 kilotons of post-consumer recycled plastics per year by 2025, and became early signatories to the Ellen MacArthur Foundation and WWF’s call for a UN treaty to address plastic pollution. Borealis is proud to have joined the Business Coalition for a Global Plastics Treaty, convened by the EMF and the WWF. Their shared vision sees the treaty as the key policy mechanism to accelerate progress to a circular economy and end plastic pollution. Borealis is committed to supporting and amplifying the Coalition's efforts in each of these areas, as well as to doing all the company can do to drive progress itself. Borealis continues to lead the charge on a circular transformation The circular cascade is Borealis integrated circular way. Source: Borealis The circular cascade shows how Borealis is combining a holistic view of the plastics lifecycle with breakthrough technologies to advance circularity and continually reduce the share of plastics that are made from fossil fuels. With our Borcycle™, Borvida™, Bornewables™ and Stelora™ ranges, the company offers the entire range of circular products from biomass, as well as mechanically and chemically recycled feedstock. In addition, they continue to invest in recycling technologies and innovation capabilities, enablers to lead the charge on a circular transformation. Borealis' goals Borealis sustainability ambition going forward is to create a world where there is no waste of resources, no emissions into the environment and no harm to society, while delivering prosperity for Borealis and their stakeholders. The company has set itself ambitious long-term goals to improve the circularity of plastics, protect the climate and care for the health and safety of our communities. Circular Economy Goals In 2019, Borealis processed around 64 kilotonnes of circular products in Europe. By 2025, Borealis is targeting a capacity increase of circular product solutions to 600 kilotonnes. These include recycled and renewable polymers and chemicals, as well as renewable hydrocarbons. By 2030, the capacity of circular products and solutions is set to reach 1.8 million tonnes globally, turning today’s plastic waste into a valuable resource to be reused. Moving from a linear towards a circular economy will also significantly reduce the Group’s Scope 3 greenhouse gas emissions. Greenhouse Gas Emissions Goals Borealis aims to reduce its Scope 1 and Scope 2 emissions from 5.1 million tonnes (base year 2019) to less than 2 million tonnes by 2030. The emission reduction portfolio includes increased use of electricity from renewable sources throughout the decade, as well as carbon capture projects, which will come on stream in the second half of this decade. The reduction target also includes the announced divestment of Borealis’ nitrogen business, which comprises fertilizers, technical nitrogen products and melamine. Energy Consumption Goals In 2022, around 28% of the electricity Borealis used in its own operations was derived from renewable energy sources, such as wind and solar power. By 2025, the share of renewables in the electricity mix will increase to 40%. By 2030, 100% of the electricity used in Borealis' Polyolefins and Hydrocarbons operations will be of renewable origin. Furthermore, the Group aims to achieve zero non-emerging flaring, and continues to strive towards zero loss of plastic pellets from its operations. Source Borealis AG More around Circular Economy

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  • New guide to the future of plastics

    Copyright: Daria_Nipot 06.07.2023 How does a future-proof, circular and sustainable plastics economy look like? The answer is a balance ranging from plastics reduction to a sustainable use of recyclable plastics. After all, the increasing demand for plastics in high-value applications such as food packaging, car parts or synthetic textiles requires a holistic change. With four strategic approaches, researchers from the German Institute Fraunhofer UMSICHT and the Dutch institute TNO now provide insights into how this future scenario could look like in their recently published white paper "From #plasticfree to future-proof plastics". Both organizations also start a hands-on platform for plastics in a circular economy: European Circular Plastics Platform – CPP, aimed at removing existing barriers and sharing of promising solutions. Versatile and inexpensive materials with low weight and very good barrier properties: That's what plastics are. In addition to their practical benefits, however, the materials are also associated with a significant share of mankind's greenhouse gas emissions. The production and use of plastics cause environmental pollution and microplastics, deplete fossil resources and lead to import dependencies. At the same time, alternatives – such as glass packaging – could cause even more environmental burden or have poorer product properties. "From a scientific and societal point of view, we can therefore neither continue to use plastics as we did in the past nor can we do without them," explains Manfred Renner, Head of Institute Fraunhofer UMSICHT. "We have to develop a new, sustainable way of designing and using plastics." Researchers from TNO and Fraunhofer UMSICHT have elaborated a white paper that provides a basis for the transformation of plastics production and use. They consider the integration of the perspectives of all stakeholders and their values and the potential of current and future technologies. In addition, the functional properties of the target product, the comparison with alternative products without plastics, and their impact in a variety of environmental, social and economic categories over the entire life cycle are crucial. In this way, a systematic assessment and ultimately a systematic decision as to where we can use, reject or replace plastics can be realized. Strategies for the Circular Economy The white paper gives answers to the question how a future-proof, circular and sustainable plastics economy looks like. Source: TNO/Fraunhofer UMSICHT As a result, the researchers describe four strategic approaches for transforming today's largely linear plastics economy into a fully circular future: Narrowing the Loop, Operating the Loop, Slowing the Loop, and Closing the Loop. By Narrowing the Loop, the researchers recommend, as a first step, to reduce the amount of materials mobilized in a circular economy. Operating the Loop refers to using renewable energy, minimizing material losses, and sourcing raw materials sustainably. For Slowing the Loop, measures are needed to extend the useful lifetime of materials and products. Finally, for Closing the Loop, plastics must be collected, sorted and recycled to high standards. Individual strategies fall under each of the four approaches. While the ones under Operating the Loop (O strategies) should be applied in parallel and as completely as possible. According to the researchers, the decision for the strategies in the other fields (R strategies) requires a complex process: “Usually, more than one R-strategy can be considered for a given product or service. These must be carefully compared in terms of their feasibility and impact in the context of the status quo and expected changes”, explains Jürgen Bertling from Fraunhofer UMSICHT. The project partners have therefore developed a guiding principle for prioritization based on the idea of the waste hierarchy. A holistic change, as we envision it, can only succeed if science, industry, politics and citizens work together across sectors. "This implies several, partly quite drastic changes at 4 levels: legislation and policy, circular chain collaboration, design and development, and education and information. For instance, innovations in design and development include redesign of polymers to more oxygen rich ones based on biomass and CO2 utilisation. Current recycling technologies have to be improved for high quantity and quality recycling," explains Jan Harm Urbanus from TNO. Hands-on platform for cross-sector collaboration "Therefore, in a next step, TNO and Fraunhofer UMSICHT are building a hands-on platform for plastics in a circular economy: European Circular Plastics Platform – CPP," explains Esther van den Beuken, Principal Consultant from TNO. It will give companies, associations and non-governmental organizations the opportunity to work together on existing barriers and promising solutions for a Circular Plastics Economy. The platform will also offer its members regular hands-on workshops on plastics topics, roundtable discussions on current issues, and participation in multi-client studies on pressing technical challenges. Regular meetings will be held in the cross-border region of Germany and the Netherlands as well as online. The goal is to bring change to the public and industry. Quelle Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT More around Climate Protection

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Topics covered in K-Mag

Sustainability

Sustainability

Digitalisation

Digitalisation

Machinery & Production

Machinery & Production

Raw materials

Raw materials

Science

Science

People

People

Plastics in Practice

Plastics in Practice

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