Sustainability

Sustainability is a key focus both within the plastics industry and at the K trade fair in Düsseldorf. We highlight important topics for you, such as the circular economy, recycling and climate protection.

Illustration: Blau-grünes Recycling-Symbol um eine Erde, mit Blättern und Papier, auf hellem Hintergrund; Nachhaltigkeit und Umweltschutz.

Results (192)

  • Rebirth for shampoo bottles & co: launch of the first deposit system for plastic packaging from the bathroom

    Interview with Kimani Michalke, co-founder and managing director of the Berlin-based start-ups Circleback Exclusively for K-MAG Copyright: vladdeep 02.11.2022 The demand for high-quality recyclates has exceeded the supply on the market for years. So far, too much high-quality plastic is still being burned as waste instead of being recycled. The Berlin-based start-up Circleback wants to change that by setting up a deposit system for plastic packaging from the bathroom. The first deposit machine is to be located in a grocery store on Berlin's Alexanderplatz - where it will "swallow" empty shampoo and shower gel bottles, toothpaste tubes and cream jars. The establishment of a nationwide deposit system is planned, the establishment in European countries such as Austria, Luxembourg or Turkey is the big goal. Mr Michalke, how did the idea for your deposit system come about? Kimani Michalke. Copyright: Cherie Birkner Mr Michalke, how did the idea for your deposit system come about? Kimani Michalke: The idea came from my business partner and co-founder Brett Dickey. He built up a tourism business in Panama – a paradisiacal area, but one that is flooded with plastic waste. So he thought about what to do about this crisis and initiated local programmes like beach clean-ups. The idea: collect plastic waste and take it to the next bigger city for recycling. But it wasn't that simple, he had to realise. From this came the core for our idea, which we then developed in detail. When did you meet? Michalke: We met at Company Builder Beam, which builds logistics start-ups, in Berlin. That's where Brett went with his idea. I was also in contact with the company, got to know Brett, was enthusiastic about his original idea and it also worked out very well personally. So we decided to put the idea of a deposit system into practice together and started working on a concept. That was one and a half years ago. And now the first deposit machine will soon be up and running in Berlin... Michalke: A lot of things happen quickly with a start-up, but it took time with this complex topic. We started with validation and talked to a lot of people. With packaging engineers, with recycling experts, with cosmetics manufacturers... After more than 150 conversations, we lost count. We read quite a lot. We did studies with consumers to find out if they would return the packaging. The results were very positive overall. Then we partnered with Tomra, the world leader in deposit machines. We also found a recyclate manufacturer. And we developed an app for the return. We are currently preparing the pilot phase, the test run at three locations in Berlin: at Alexander-Platz, at Yorckstraße and at a location that is still being coordinated. "Join us and help us keep plastic packaging in the loop. Bring back your packaging and get rewarded." Copyright: Circleback How exactly does your deposit system work? Michalke: It is based on the state deposit system for beverage bottles, which ensures a recycling rate of more than 90 per cent. Consumers bring their empty shampoo, body lotion and shower gel bottles to the deposit machine and receive 20 cents per plastic packaging back via the Circleback app. Our partner brands – currently CATRICE, essence, Dr. Bronner's, Guhl, i+m NATURKOSMETIK BERLIN, Kneipp, Primavera and Sebamed – pay a fee to Circleback for collecting and recycling the packaging material and receive their "own" plastic back. Our app and the database behind it tracks the packaging based on parameters such as shape or barcode, knows which material enters the system, and so we can return the equivalent amount of material to our partner brands. Brett Dickey and Kimani Michalke. Copyright: Cherie Birkner Which plastics do you take back? Michalke: At the moment we are concentrating on packaging made of PET, HDPE, LDPE or even PP. We would like to add others like ABS if possible. What drives you and Brett Dickey to successfully establish your idea? Michalke: In social terms, the motto "reduce, reuse, recycle". We want to create a motivation for companies to significantly increase their recycling rate in order to keep more high-quality plastic in circulation for as long as possible and to create a true Circular Economy. The moment companies get their own packaging back, the aha effect comes and a change in thinking takes place. Economically, we are filling a current gap in the market with Circleback: the high demand for recyclate. According to forecasts, in 2025 there will be 45 per cent less high-quality recycled plastic than is needed. If you want to know when Circleback is in your area, you can get one-time information by entering your postcode and e-mail address at www.circleback.works/#Contact . Silke Meny More around Circular Economy

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  • The "new KraussMaffei" is to be climate-neutral by 2030

    Copyright: 25.07.2022 At the trade show, the KraussMaffei company is reaffirming its claim to expand its market position as a leading supplier of sustainable solutions for the plastics industry. KraussMaffei also aims to be completely climate-neutral by 2030. "As a major player in the plastics industry, KraussMaffei always keeps its responsibility for current and future generations in mind. That is why we are building the new KraussMaffei," says KraussMaffei CEO Dr. Michael Ruf. The company's 185th anniversary in 2023 also marks the beginning of a new, sustainable era: In eight years, in 2030, the entire company will be climate-neutral. The sustainability goals of KraussMaffei A view of the future buildings of the new KraussMaffei headquarters in Parsdorf (rendering). One of the largest rooftop photovoltaic systems in Europe with an output of 8.0 megawatt peak (MwP) is currently being built there. Source: KraussMaffei Group GmbH On the way to this goal - the "new KraussMaffei" - the company has set itself the following milestones: By 2023, KraussMaffei achieves the "Silver" rating level of the world's most reliable sustainability rating from EcoVadis. By 2025, KraussMaffei is one of the best machine system manufacturers for the plastics industry in the areas of sustainability and cost-effectiveness. By 2027, KraussMaffei reaches the EcoVadis rating level "Gold". By 2030, KraussMaffei will achieve a corporate carbon footprint of zero - all plants worldwide will be operated in a CO2-neutral manner. By 2035, KraussMaffei achieves a Product Carbon Footprint of zero - all machines are manufactured in a CO2-neutral manner. CEO Ruf says: "Generally speaking, sustainability is an added value - for us and for our customers. In line with our motto "We make plastic green", we therefore aim to be a leading global supplier of sustainable solutions for the plastics processing industry by 2025 - with increasingly sustainable production. That is our aspiration. That's what we measure ourselves against." New plants make the sustainability strategy visible The new plant in Laatzen and the new Group headquarters in Parsdorf near Munich will meet the highest environmental standards. This means modern building technology with one of the largest roof-mounted photovoltaic systems in Europe, a combined heat and power plant, heating and cooling sails in the offices, active hall ventilation and intelligent LED lighting with light and motion sensors. Both sites are certified according to the DGNB system (German Association for Sustainable Building). State-of-the-art recycling technologies and digital solutions The future location of KraussMaffei Extrusion in Laatzen (rendering). A center for the development of solutions for the circular economy - a supporting pillar of KraussMaffei's corporate strategy - is being built here. Source: KraussMaffei Group GmbH In order to achieve the ambitious sustainability goals, the circular economy is a supporting pillar of KraussMaffei's corporate strategy. As a recycling pioneer, the company already has more than three decades of experience in researching as well as developing the preparation and reprocessing of recycled plastics. Customers have already recycled more than one million tons of plastics with the help of their KraussMaffei systems. To this end, KraussMaffei offers its customers state-of-the-art recycling technologies and digital solutions - ideal for the business models of our time. KraussMaffei relies on mechanical as well as solvent-based and chemical processes. These enable our customers to achieve higher energy efficiency in production, waste reduction and circular economy with recycled material. "With our pioneering line-up, many of our customers are already meeting their own sustainability targets," says CEO Ruf. New product strategy KraussMaffei is continuously improving the design of their products to achieve consistent or even improved product quality with less energy and material input. Some of the innovative solutions will be on show at K 2022: the new precisionMolding and powerMolding injection molding machine series, the new DCIM (Direct Compounding Injection Molding) ZE Blue Power, and digital solutions such as APCplus and socialProduction. This is also reflected in the order intake. In the first quarter of 2022, order intake was just under 370 million euros - an increase of 27 percent compared to the prior-year quarter. Source KraussMaffei Group GmbH More around Climate Protection

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  • LANXESS: Entire value chain to become climate-neutral

    Copyright: CreativeNature_nl 12.09.2022 Specialty chemicals company LANXESS is taking the next step in climate protection and has set a target for its scope 3 emissions: The Group aims to make its upstream and downstream supply chains climate-neutral by 2050. This includes indirect emissions, particularly from purchased raw materials, but also from logistics and end products. By 2030, scope 3 emissions are to be reduced by 40 percent compared with the base year 2015, from 27,000 to 16,500 kilotons of CO 2 equivalents. For direct emissions in production (scope 1) and for energy sourced (scope 2), LANXESS had already set a target of becoming climate-neutral by 2040 three years ago. LANXESS' climate targets are in line with the Paris Climate Agreement. This has now been approved by the renowned Science Based Targets initiative (SBTi). The joint initiative of climate protection organization CDP, UN Global Compact, World Resources Institute and World Wide Fund for Nature has validated the Group's targets for reducing its emissions and approved that LANXESS is helping to limit global warming to a maximum of 1.5 degrees Celsius. This temperature is generally considered to be the threshold for preventing a climate catastrophe. LANXESS aims to make its entire value chain climate-neutral by 2050. Copyright: LANXESS "To stop climate change, our societies must transform to climate neutrality. We want to do our part. Our goal of becoming climate neutral in direct emissions and energy sourced by 2040 is already very ambitious. With the additional targets for our scope 3 emissions, we are taking the next step together with our suppliers and customers," said Matthias Zachert, Chairman of the Board of Management of LANXESS AG. "The approval of our commitment by SBTi shows that we are on the right responsible path." "Today, LANXESS joins the growing list of companies with science-based targets consistent with limiting global warming to 1.5°C," said Luiz Amaral, Chief Executive Officer of the Science Based Targets Initiative. "We now need more corporate actors to set ambitious targets like LANXESS." Strategy developed for a climate-neutral supply chain To achieve its scope 3 targets, LANXESS has launched the Net Zero Value Chain Program. This strategy toward climate neutrality along the entire value chain is based on three pillars: Sustainable raw materials: LANXESS is realigning its raw materials purchase and is increasingly sourcing sustainable raw materials that are bio-based, recycled or produced using renewable energies. Current examples of these raw materials are sustainably produced cyclohexane for high-performance plastics under the Durethan brand or starch-based polyether polyols for prepolymers under the Adiprene brand. Green logistics: The CO 2 footprint is weighted more heavily than before when selecting freight transport modes. LANXESS also intends to make use of innovative solutions, such as "green ships" with sustainable drive trains. Improved logistics planning is also intended to increase transportation asset utilization, optimize freight transport modes, and reduce demand for freight transport. Climate-neutral products: LANXESS is expanding its range of climate-neutral products and solutions with a low CO 2 footprint. Since fall 2021, these products have been given the “Scopeblue” brand label. Examples include trimethylolpropane (TMP), about half of which is made from sustainable raw materials, or the composite Tepex, which is based on flax and lactic acid. In the medium term, LANXESS aims to offer low carbon and climate-neutral alternatives to all its products. The goal is to have exclusively climate-neutral products in its portfolio by 2050. LANXESS also wants to quantify the carbon footprint of all its products. "With the Net Zero Value Chain Program, we are continuing to drive forward the transformation of our product portfolio toward climate neutrality. In this way, we are also supporting our customers, who are increasingly looking for sustainable solutions," said Zachert. Source LANXESS More around Climate Protection

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  • BASF and ARCUS sign agreement on the production and procurement of pyrolysis oil from mixed plastic waste

    Copyright: chuyu2014 03.10.2022 BASF SE has concluded a framework agreement for the purchase of pyrolysis oil from mixed plastic waste with ARCUS Greencycling Technologies GmbH, a technology company based in Ludwigsburg, Germany. The two companies want to contribute their respective know-how to the value chain in order to return plastic waste that is not recycled mechanically in the sense of a circular economy and reduce CO 2 emissions. ARCUS will supply BASF with pyrolysis oil and expand its capacities in the coming years. BASF will use the oil in its production plants as a raw material for the production of Ccycled™ products. The ARCUS process demonstration unit built in Frankfurt is the first of its kind on a commercial scale in Germany and produces pyrolysis oil from mixed plastic waste that is not recycled mechanically. "With the guaranteed purchase of the oil produced, ARCUS can build further plants with higher capacity and thus make a significant contribution to closing material cycles together with BASF," said Daniel Odenthal, Chief Operating Officer of ARCUS Greencycling Technologies. The agreement foresees the take-up to be increased to up to 100,000 tons of pyrolysis oil per year. Exhibitors & products around plastics processing Processing technologies Follow on treatment of plastics products Supplying Product groups Products To all exhibitors in this category "The collaboration with ARCUS underscores BASF’s commitment to conserving resources by using recycled raw materials in the chemical industry and to drive the transition to a circular economy," said Christoph Gahn, Vice President Chemical Recycling Business & Technologies at BASF. "Partnerships with agile, innovative companies are key to achieving these goals. We are pleased to have found such a partner in Germany in ARCUS, who will be able to supply us with commercial quantities of pyrolysis oil for the production of Ccycled™ products in the future. In this way, we support our customers in achieving their sustainability goals." The agreement is another building block in the expansion of BASF's ChemCycling TM business, which focuses on the chemical recycling of non-recycled post-consumer plastic waste on an industrial scale. BASF will feed the pyrolysis oil supplied by ARCUS into its production network in Ludwigshafen, replacing fossil resources. The proportion of recycled raw material is allocated to products manufactured in the Verbund using a mass balance approach. The attribution is checked by an independent auditor. The products that bear the name suffix "Ccycled™" have exactly the same properties as conventionally manufactured products. Customers can therefore process them in the same way and also use them in applications that place high demands on quality and performance, such as automotive parts. Commercial products have been on the market since 2020. Source BASF SE More around Climate Protection

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  • Audi: Recycling plastic waste in-house

    3D printing for assembly aids in automotive production Exclusively for K-MAG 14.07.2022 For a year now, automobile manufacturer Audi has been running a pilot project for a closed plastic cycle. Assembly aids are produced from packaging material in a 3D printer. We took a closer look at the Neckarsulm plant to find out exactly how this works and what challenges have to be overcome. Natascha Mörs & Elena Blume (Editorial team K-MAG) More around Recycling

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  • DePoly launches industrial-scale facility for fossil-free PET recycling

    Swiss cleantech company demonstrates circular plastic innovation with a new showcase plant Copyright: envato 27.06.2025 DePoly , a Swiss cleantech scale-up, will open a demonstration plant in Monthey in summer 2025. The facility will recycle PET and polyester waste into virgin-quality raw materials without fossil inputs – a major step toward a circular plastics economy. Industrial demonstration of fossil-free recycling Each year, millions of tonnes of PET and polyester waste are either incinerated or dumped in landfills. DePoly aims to change that. This summer, the company will commission its 500-tonne-per-year demonstration plant in Monthey, Switzerland – a crucial milestone in scaling its proprietary chemical recycling technology. The plant showcases a process that transforms PET and polyester waste into virgin-quality monomers without relying on fossil resources. This enables a truly circular material flow – where old plastic bottles or textiles are not waste but raw materials for new products. Proven quality across industries DePoly’s recycled monomers meet the highest standards of purity and performance . The company has validated its technology in real-world applications through partnerships with global brands across fashion (Odlo), cosmetics, and consumer goods (e.g., PTI). From new packaging to high-performance fibers, the material proves reliable and scalable. By delivering oil-equivalent monomers, DePoly offers a sustainable alternative to virgin plastics – with the same properties but a significantly lower environmental footprint. DePoly’s circular plastics mission – Key Facts Recognised Innovation Awarded “Technology Pioneer” by the World Economic Forum & Top 100 Swiss Startup Commercial Scale Ahead Full-scale plant planned for 2027 to expand global impact Funding Secured Over $30 million raised – incl. $23 million in latest seed round Cross-Industry Validation Partnerships with leading brands in fashion, cosmetics & packaging Fossil-Free Recycling Proprietary technology delivers virgin-quality monomers without fossil fuels New Showcase Plant 500-tonne facility opens summer 2025 in Monthey, Switzerland Scaling for impact “The upcoming showcase plant validates our roadmap to creating a truly circular plastics market. Following our pilot and showcase plant, our next goal is to scale our operations to industrial size with a first of a kind commercial plant based on our technology,” says Samantha Anderson, Co-founder & CEO. DePoly is already planning a commercial plant for 2027, aiming to process much larger volumes of waste and expand its global impact. To support this, the company has secured an additional $23 million in seed funding, with MassMutual Ventures joining the latest closing round. Strong backing, experienced leadership With more than $30 million raised across two rounds and grants , DePoly is now among Europe’s leading recycling tech players. David Hanf, who joined as CFO in 2024, brings extensive experience from scale-ups like Smava and Thermondo. “We are convinced our technology is one of the fastest to scale and will allow us to compete with virgin pricing at scale, a key factor for success,” Hanf explains. Toward a global circular plastics economy Recognized as a Technology Pioneer by the World Economic Forum and winner of the 2024 Top 100 Swiss Startup Award, DePoly is leading the way in fossil-free, circular plastics. By converting discarded plastics into high-quality raw materials, the company is reducing fossil dependency, minimizing waste, and reshaping the recycling industry . Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source DePoly At a glance Swiss cleantech company DePoly is opening a 500-tonne-per-year demonstration plant in Monthey in summer 2025. The facility showcases DePoly’s fossil-free chemical recycling technology, converting PET and polyester waste into virgin-quality raw materials. Backed by $30M in funding and industry partnerships, DePoly is preparing for global scale-up and aims to lead the shift toward a circular plastics economy. More around Recycling

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  • Belgium Expands Plastics Recycling Capacity With New Household Waste Facility

    Morssinkhof-Rymoplast Group and Ingka Investments drive circular economy with new state-of-the-art recycling plant in Lommel State-of-the-art recycling technology: In Lommel, Morssinkhof-Rymoplast is building a new plant to process household plastics into high-quality recyclates. Copyright: Ingka Group 01.08.2025 A major step forward for Belgium’s plastics recycling efforts: In Lommel, a new facility will process plastic household waste from around 80% of Belgian households. The project represents a key investment in sustainable materials management and the circular economy. Household plastic waste like butter tubs and bottles will be transformed into new products at the Lommel plant. Copyright: Ingka Group New Recycling Plant Turns Household Plastics Into High-Quality Recycled Materials Morssinkhof-Rymoplast Group, part of Ingka Investments' portfolio since 2017, is building its third recycling plant in Belgium and its 13th facility overall. The new site in Lommel will transform common household plastics – such as milk bottles, butter tubs and shampoo containers – into high-quality recyclates. These materials can be reused in various sectors, for example in packaging for personal care products. Key facts at a glance: Location: Lommel, Belgium Focus: Recycling of plastic packaging from the national PMD collection system (Plastic, Metal, and Drink cartons) Households covered: 4 million (80% of Belgian households) Jobs created: 65 new positions Investing in Recycling Despite Industry Challenges The plastics recycling sector faces challenges such as rising operational costs , labour shortages , and changing regulations . Nevertheless, Morssinkhof-Rymoplast and Ingka Investments are committed to advancing a circular economy through long-term investments and collaboration. Earlier this year, Ingka Group , the largest IKEA retailer, announced a €1 billion circular economy investment strategy through Ingka Investments. The partnership with Morssinkhof-Rymoplast is a key element of this initiative. This facility demonstrates how households, companies, and governments can collaborate to keep plastics in the loop. Lukas Visser, Head of Circular Investment Ingka Investments Household recycling made easy: The HÅLLBAR sorting system from IKEA uses recycled plastics – soon also from Belgian household waste. Copyright: IKEA Recycling Comes Full Circle for Belgian Consumers Nathalie Van Edom, Sustainability Manager at IKEA Belgium, highlights the tangible benefits for consumers: "At Ingka Group, we already use recycled household plastics produced by Morssinkhof-Rymoplast in products like our HÅLLBAR waste sorting bins . With this new facility, Belgian customers will literally see the impact of their recycling efforts – products made from their own butter tubs returning to their homes." Belgium has significantly increased its plastics recycling capacity. Five years ago, only 9% of household plastic packaging was recycled domestically. Today, that figure stands at 69% . Thanks to new facilities and close collaboration between citizens, industry, and government, Belgium is expected to surpass a 75% recycling rate next year. Evy Morssinkhof , Organisation & Business Development at Morssinkhof-Rymoplast Group, states: "Despite industry challenges, our mission remains clear: to turn plastic waste into high-quality materials that can be reused again and again. This new plant is an investment in infrastructure – and a promise to Belgian households that their recycling efforts matter." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source Ingka Group At a glance Morssinkhof-Rymoplast Group is building a new recycling plant for household plastics. The facility will process packaging waste from around 80% of Belgian households into high-quality recyclates. The project, supported by Ingka Investments (IKEA Group), strengthens the circular economy, creates 65 jobs, and helps increase Belgium’s domestic recycling rate beyond 75%. More around Sustainability

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  • Sustainable Snacking: traceless® Friespickers Debut at Major Festivals

    Plant-based single-use cutlery proves itself at Rock am Ring and Rock im Park Plant-based, compostable materials like the traceless® friespicker offer practical sustainability for the foodservice sector. Copyright: traceless 04.07.2025 How can sustainable single-use items succeed at large-scale events? traceless materials demonstrated it at Rock am Ring and Rock im Park, where their plastic-free friespickers took the stage. It's a practical step towards circular solutions in the foodservice industry. A Small Pick with a Big Impact Two of Germany's most iconic music festivals became the stage for a material innovation in 2025. Together with catering partner Gastro Team Bremen (GTB), part of Aramark Germany, the Hamburg-based start-up traceless materials deployed its compostable traceless® friespickers — and received positive feedback from food operators and festival guests alike. At large-scale events, compostable cutlery can combine convenience with environmental responsibility. Copyright: traceless Sustainability on the Menu The foodservice sector is under growing pressure to replace conventional plastics — driven by regulatory measures and shifting consumer expectations. At large-scale events, reusable systems are often impractical due to logistical constraints. traceless® offers a viable solution: Made from agricultural residues, it is plant-based, plastic-free and home compostable The production process emits around 90% less CO₂ compared to fossil-based plastics The material is safe, free from microplastics and harmful chemicals From Prototype to Festival-Ready traceless®' collaboration with GTB began in 2022 during the Labor Tempelhof concert series, an experimental event format promoting Cradle-to-Cradle design. After initial tests, the 2025 edition marked the first wide-scale application of industrially produced friespickers. "The practical testing of innovative solutions such as the traceless® friespickers is an important step in this mission. Initial feedback is encouraging and shows that a solution like traceless® can offer the same convenience and practicality that festivalgoers expect – while ensuring true sustainability," says Karen Matthiesen, Project Manager & Sustainability Officer at GTB Gastro Team Bremen. Partnering for Sustainable Change The successful pilot was made possible through collaboration: traceless materials – material development and design Ecko-Pack & CompriseTec – manufacturing partners GTB / Aramark Germany – catering and logistics Rock am Ring & Rock im Park – festival organisers The traceless® friespicker demonstrates how material innovation enables sustainable single-use options at scale. Copyright: traceless Market Entry in Sight With its festival debut, traceless® is preparing for full market entry in 2025. Its growing foodservice collection includes friespickers, spoons, trays and more — all designed to combine real-world usability with circular design. "This is just the beginning of our journey, and I'm excited to see our production grow, enabling us to provide meaningful solutions for businesses and consumers on a large scale, thereby making the kind of impact needed to tackle plastic pollution," says Anne Lamp, CEO and co-founder of traceless materials. Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source traceless materials At a glance At Rock am Ring and Rock im Park 2025, traceless® debuted its plastic-free, compostable friespickers. Made from plant-based residues, the picks combine single-use convenience with sustainability. This pilot marks a milestone for traceless materials' market entry and shows how circular alternatives can succeed at large-scale events. More around Sustainability

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  • Falling EU Competitiveness Threatens Circular Plastics Transition

    Sharp declines in European plastics production undermine sustainability goals The European plastics industry is facing major challenges: The decline in production and recycling is jeopardising the circular economy and the industry's competitiveness. Copyright: Heng Heng - AI Stock – stock.adobe.com 02.12.2024 New data from Plastics Europe reveals a concerning trend: European plastics manufacturing has faced a steep decline, with total production dropping by 8.3% in 2023. For the first time, mechanically recycled plastics have also seen a 7.8% reduction. These challenges jeopardize Europe’s leadership in sustainable plastics and its transition to a circular economy. European Plastics in Crisis The European plastics industry is facing significant headwinds, with a notable decline in both overall and recycled plastics production. According to Plastics Europe, the EU produced 54 million tonnes (Mt) of plastics in 2023, an 8.3% decrease compared to the previous year. Mechanically recycled plastics dropped to 7.1 Mt, reflecting a 7.8% reduction. Meanwhile, global plastics production grew by 3.4%, leaving Europe’s share of the market at just 12%, down from 14% in 2022. This shift threatens the viability of a sector that supports over 1.5 million jobs and generates €365 billion in annual turnover. Trade Challenges and Rising Costs Despite maintaining a positive trade balance in value terms, the EU became a net importer of plastics resins in 2022 and finished goods in 2021. Between 2020 and 2023, resin exports plummeted by 25.4%. "The EU's transformation to a circular plastics system is in acute danger from imported plastics which do not always meet EU standards," said Marco ten Bruggencate, President of Plastics Europe. He emphasized the urgency of implementing policies to prevent offshoring and sustain investment in circularity. Policy Recommendations for Sustainability Plastics Europe calls for immediate action to enhance the EU's competitiveness and support the transition to circular plastics. Proposed measures include: Mandatory recycled content targets for plastics. Simplified permitting processes for low-carbon industrial installations. Recognition of innovative recycling methods, including chemical recycling . Monitoring and certification schemes to ensure imports comply with EU standards. Virginia Janssens, Managing Director of Plastics Europe, highlighted the need for streamlined regulations: "To avoid a worrying slowdown in Europe's transition we need urgent measures to make investments in circular plastic production more attractive." The Path Forward Despite the challenges, Europe remains a leader in circular plastics, with 14.8% of total production classified as circular in 2023. However, this represents only a marginal increase of 0.7% from 2022. Bio-based plastics saw slight growth, reaching 0.8 Mt, while chemically recycled plastics remained minimal at 0.12 Mt. Plastics Europe strongly supports the Draghi report's assessment of the "untapped potential for circularity." As Ten Bruggencate warned, "The window of opportunity is narrow and the time for bold action is now." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source PlasticsEurope More around Climate Protection

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  • Doğa Expands PET Bottle Recycling Capacity in Türkiye

    New recycling facility supports circular economy with food-grade PET production DOĞAPET operates two Starlinger recoSTAR PET 165 HC iV+ PET bottle-to-bottle recycling lines with an output capacity of 1.8 tons per hour each. Copyright: DOĞAPET 03.01.2025 Istanbul-based construction firm Doğa has launched a cutting-edge PET bottle recycling facility in Kırklareli, Türkiye. Operating under the name Doğapet, the facility features two advanced Starlinger recycling lines, producing up to 28,000 tons of food-grade recycled PET annually. This investment highlights Doğa's commitment to promoting sustainability through innovative recycling technologies. Advanced Recycling Technology for PET Bottles The new facility in Kırklareli operates two Starlinger recoSTAR PET 165 HC iV+ recycling lines, capable of processing 3.6 tons of bottle-grade recycled PET pellets per hour. Sustainable construction methods and renewable energy sources are key components of the facility’s design. "Regulations prescribing the use of raw materials obtained through recycling are coming into effect in more and more countries. We also expect regulations in Türkiye to be tightened within the framework of zero waste targets in the coming years," stated Selçuk Gökhan Gerlikhan, General Manager of Doğapet. Certified for Global Food-Grade Standards The Starlinger PET recycling process at Doğapet is certified for food-grade applications by international regulatory bodies such as the FDA and EFSA. This enables the production of high-quality recycled PET suitable for food and beverage containers. Expansion Plans and Supply Chain Strategy Starlinger’s food-grade PET recycling process has been approved by FDA, EFSA and many international brand owners. Copyright: DOĞAPET Though Turkish regulations currently restrict mechanically recycled PET from being used in food packaging, legislative changes are expected by 2025. Doğapet sources its post-consumer PET bottles from local waste collection services, with plans to integrate supply through an upcoming government-mandated bottle deposit system. Key Features of Doğapet's Recycling Operation: Processing Capacity: 3.6 tons of rPET per hour Annual Output: 28,000 tons of food-grade recycled PET Technology: Two Starlinger recoSTAR PET 165 HC iV+ lines Sustainability Focus: Use of renewable energy and eco-conscious construction Certifications: Approved by FDA, EFSA, and major global brands "When we are ready to increase capacities, we will also process material from outside Türkiye if necessary," added Gerlikhan. Meeting International Demand for Recycled Plastics The recycled PET produced at Doğapet is expected to meet the needs of global beverage and water companies. This development aligns with growing European market demands due to the EU Single-Use Plastics Directive coming into effect in 2025. "We have made an investment at the most appropriate time to provide environmentally friendly solutions to changing needs in Türkiye," Gerlikhan stated. "The demand for recycled, bottle-grade raw materials in Türkiye is high and expected to grow, particularly in the EU." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source Starlinger More around Recycling

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  • Biodegradable Mulching Films for Sustainable Agriculture

    Field tests confirm effectiveness of Sirmax’s BioComp® mulching films in weed suppression without microplastic pollution Corn crops thrive under Sirmax’s BioComp® mulching films, demonstrating high performance and environmental compatibility during field testing. Copyright: Sirmax 05.05.2025 Sirmax introduces biodegradable BioComp® mulching films for agriculture. A study by the University of Turin confirms the films' effectiveness in controlling weeds without leaving microplastics in the soil, offering an eco-friendly alternative to conventional solutions. The BioComp® mulching film by Sirmax is applied directly onto the field, providing effective and eco-friendly weed control. Copyright: Sirmax BioComp® Mulching Films Pass Open-Field Trials with Success Sirmax Group, a leading producer of thermoplastic compounds based in Cittadella (Padua), Italy, has successfully validated its biodegradable BioComp® mulching films through independent open-field testing. The company, traditionally active in sectors such as automotive, electronics, and construction, is now expanding into agriculture with a strong focus on sustainability. The mulching films are made from BioComp® , a material certified as biodegradable in soil according to EN 17033:2018-3 . Used primarily to control weed growth in orchards, vineyards, and vegetable fields, these films offer an eco-conscious alternative to conventional plastics, addressing the urgent issue of microplastic contamination in agricultural soils. Independent Study by the University of Turin To validate the real-world performance of BioComp®, Sirmax partnered with the University of Turin in a comparative study analysing biodegradable mulching films from multiple manufacturers. Key findings from the tests, conducted over one year at the university’s Carmagnola experimental centre, include: Effective weed suppression throughout the crop cycle No significant impact on crop yield compared to chemically or non-weeded controls Reduction in micro-bioplastic concentration in the soil within six months post-harvest, suggesting full biodegradation over time Further testing is scheduled to reinforce these promising results. Sirmax's biodegradable mulching films offer a sustainable alternative to conventional plastics, protecting crops without leaving microplastics in the soil. Copyright: Sirmax Industry and Academia Collaborate for Sustainable Innovation Alberto Zanon , Head of the BioComp® Division at Sirmax Group, states: "We aimed to provide solid scientific evidence supporting a product that contributes to more sustainable natural resource management in agriculture. BioComp® is a viable, biodegradable alternative that meets practical performance requirements while reducing soil pollution." Francesco Ferrero , scientific coordinator of the project at the University of Turin, adds: "Our interdisciplinary approach assessed not only agronomic performance but also soil biodiversity and the behaviour of biodegradable plastics. The collaboration between Sirmax and academia demonstrates the power of industry-research partnerships in fostering sustainable innovation." Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source Sirmax More around Circular Economy

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  • Efficient Chemical Recycling Technology for Nylon 66

    Toray’s Innovative depolymerization process enables monomer recovery and supports circular economy goals The nylon material of the airbag is now being recycled in Japan and returned to the economic cycle; Copyright: envato 04.04.2025 Toray Industries has developed a proprietary technology for the efficient chemical recycling of nylon 66. Using subcritical water, the process enables fast depolymerization and recovery of monomers, offering a significant contribution to circular economy efforts and reduced carbon emissions in the plastics industry. Monomer Recovery Through Subcritical Water Toray Industries, Inc. has introduced a proprietary chemical recycling technology that efficiently depolymerizes nylon 66. The process uses subcritical water to break down the polymer into its original monomers— hexamethylenediamine and adipic acid —within minutes. These can then be repolymerized to produce high-quality recycled nylon 66. With global demand for nylon 66 reaching approximately 1.3 million metric tons annually, the material is critical in automotive and industrial applications due to its strength and thermal resistance. Its use ranges from airbags and tire cords to engine components such as radiator tanks and oil pans. Circular Economy Potential in the Automotive Sector Increasing regulatory pressure on automotive and industrial plastics is driving the need for sustainable recycling technologies. Japan, for instance, now requires the collection of used nylon 66-based airbags—a key feedstock for chemical recycling. Toray leveraged its experience in nylon 6 recycling to address the more complex depolymerization of nylon 66. By suppressing unwanted side reactions, the company’s process ensures high monomer yields and low energy input, cutting carbon dioxide emissions by up to 50% compared to conventional production from fossil resources. Scaling Up Towards Industrial Production The company plans to focus first on automotive applications. By 2025, Toray aims to validate the technology through sample evaluations and build the necessary infrastructure for monomer separation and quality assurance. Full-scale production is envisioned around 2030, in line with stricter recycling regulations. Looking ahead, Toray intends to expand its chemical recycling capabilities to include both nylon 6 and nylon 66 , supporting broader adoption across industrial, apparel and engineering applications. The ultimate goal is to establish a closed-loop system that significantly contributes to carbon neutrality and resource efficiency. Commitment to Sustainability The new technology aligns with the Toray Group Sustainability Vision for 2050, which emphasizes responsible resource management. Through ongoing R&D, Toray aims to advance a recycling-oriented society and reinforce its commitment to creating new value through innovation. Exhibitors & products around recycling Recycling plants Separating and sorting systems for waste Size reduction equipment (crushers, shredders, grinders) Compounding lines Recyclates Source TORAY INDUSTRIES, INC. More around Recycling

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Topics covered in K-Mag

Sustainability

Sustainability

Digitalisation

Digitalisation

Machinery & Production

Machinery & Production

Raw materials

Raw materials

Science

Science

People

People

Plastics in Practice

Plastics in Practice

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